• 제목/요약/키워드: Manufacturing Yield

검색결과 497건 처리시간 0.032초

LCD 생산공정의 전게이트 시각 검사를 위한 공정 제어장치 개발 (Development on the Process Control System for Full Gate Visual Test of LCD Manufacturing Process)

  • 박형근
    • 한국산학기술학회논문지
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    • 제10권7호
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    • pp.1725-1728
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    • 2009
  • 본 연구개발에서는 정해진 환경에서 최대의 불량검출 능력을 발휘할 수 있도록 공정을 개선하기 위하여 전게이트 시각검사에 필수적인 FGV 패턴발생 장치와 공정제어 장치를 개발하였다. 본 연구개발을 통하여 접촉손실(Tact Loss)을 0에 근접 한 수준으로 유지할 뿐만 아니라 손실 및 에러 발생시 신속한 대처가 가능하여 모듈의 수율을 향상시킬 수 있을 것으로 기대된다. 또한 세부 동작 시퀀스를 제어하기 위한 H/W와 S/W 시스템을 생산라인에 실장하고 성능점검 및 인증을 수행한 결과 Tact에 의한 Pixel 불량의 경우는 98.1%, Line 불량의 경우는 99.1%의 검출율을 나타내었으며, Gate 및 Visual 레벨 테스트를 포함한 모듈공정 전체의 수율이 98.3%까지 증가하였다.

Cryogenic Tensile Behavior of Ferrous Medium-entropy Alloy Additively Manufactured by Laser Powder Bed Fusion

  • Seungyeon Lee;Kyung Tae Kim;Ji-Hun Yu;Hyoung Seop Kim;Jae Wung Bae;Jeong Min Park
    • 한국분말재료학회지
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    • 제31권1호
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    • pp.8-15
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    • 2024
  • The emergence of ferrous-medium entropy alloys (FeMEAs) with excellent tensile properties represents a potential direction for designing alloys based on metastable engineering. In this study, an FeMEA is successfully fabricated using laser powder bed fusion (LPBF), a metal additive manufacturing technology. Tensile tests are conducted on the LPBF-processed FeMEA at room temperature and cryogenic temperatures (77 K). At 77 K, the LPBF-processed FeMEA exhibits high yield strength and excellent ultimate tensile strength through active deformation-induced martensitic transformation. Furthermore, due to the low stability of the face-centered cubic (FCC) phase of the LPBF-processed FeMEA based on nano-scale solute heterogeneity, stress-induced martensitic transformation occurs, accompanied by the appearance of a yield point phenomenon during cryogenic tensile deformation. This study elucidates the origin of the yield point phenomenon and deformation behavior of the FeMEA at 77 K.

봉밀의 농도가 인삼정과의 품질에 미치는 영향 (The Effect of Honey Concentration on the Quality of Honeyed Ginseng in the Process of Manufacturing Honeyed Ginseng)

  • 김해중;정동신;주현규
    • Journal of Ginseng Research
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    • 제9권1호
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    • pp.128-134
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    • 1985
  • In order to study the effect of honey concentration on the quality of honeyed ginseng in the process of manufacturing honeyed ginseng, honeyed ginseng was manufactured under the various condition of honey concentration, 40 brix, 50 brix, 60 brix and 70 brix and the approximate composition, the yield and organoleptic test of them were investigated. The results obtained were as follows. 1. The higher honey concentration was used, the yield of honeyed ginseng was increased. 2. The higher honey concentration was used, the amount of total sugar was increased while the amount of crude saponin, crude protein. crude fat, crude fiber and crude ash was decreased. 3. Free sugars of honeyed ginseng consist of rhamnose, xylose, fructose, glucose, sucrose and maltose, 4. The amount of saponin lost in the process of manufacturing honeyed ginseng was 2.5%-5.0%, therefore honey concentration was not so effective on the loss of saponin. 5. According to organoleptic test, H-3 and H-2 treating honey concentration at 60 brix and 50 brix was the best and better of all.

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Ti-6Al-4V의 AM에서 기계적 성질에 미치는 Interpass Peening의 영향 (The Effect of Interpass Peening on Mechanical Properties in Additive Manufacturing of Ti-6Al-4V)

  • 변재규;이희준;조상명
    • Journal of Welding and Joining
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    • 제35권2호
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    • pp.6-12
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    • 2017
  • Ti-alloys have high specific strength and are widely used for the filed of space aeronautics plant. However, it is difficult to process Ti-Alloys due to its high yield strength and it cannot raise the machining speed because it has a possibility of catching fire while processing. In order to reduce the number of processes for the Ti-alloys, the researches related to Additive Manufacturing(AM) have been actively carried out at the moment. As for the initial stage of AM market related to Ti-alloys, it started to use the raw material of powder metal, and it is currently being developed based on welding. In this study, Interpass peening reduced the size of the primary ${\beta}$ grain in the z-axis direction, increased the nucleation site of ${\alpha}-colony$, and decreased the length and width of ${\alpha}$ laths as though interpass rolling. Interpass peening leads to an increase in yield/ultimate tensile strength without decrease elongation, resulting decrease in anisotropy of the material.

알루미늄 이너 타이로드 소켓의 냉간다단단조 유효성 검증 (Effectiveness Validation on Cold Multi-Stage Forging of Aluminum Inner Tie Rod Socket)

  • 박재욱;최종원;정의은;윤일채;강명창
    • 한국기계가공학회지
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    • 제21권1호
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    • pp.49-55
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    • 2022
  • Recently, the automobile industry has continued to demand lighter materials owing to international environmental regulations and increased convenience. To address this demand, aluminum parts have increased in popularity and are mainly developed and produced through hot forging and cold pressing. However, because this method has low yield and low production efficiency, a new manufacturing method is desirable. In this study, the water capacity efficiency of an aluminum inner tie rod socket was investigated using cold forging that provided a high yield and excellent production efficiency. Mechanical properties were derived through tensile testing of 6110A aluminum materials, and critical fracture factor and process analysis based on experimental data were carried out. The optimized process was applied as a prototype using cold multi-stage forging, and based on the derived results, the formability, productivity, and material efficiency of aluminum inner tie rod socket parts using this cold forging process was verified.

침엽수재(針葉樹材)의 원목형질(原木形質)과 단판결함(單板缺陷)이 단판(單板) 및 합판제조수율(合板製造收率)에 미치는 영향(影響) (Effects of Softwood Log Property and Veneer Defect on Veneer-and Plywood Manufacturing Yield)

  • 서진석;박종영;조재명
    • Journal of the Korean Wood Science and Technology
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    • 제16권4호
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    • pp.40-47
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    • 1988
  • Our plywood manufacturing industries which entertained prosperous stage in late 1970's have come to be in face of the problems of conceedingly obtaining good quality logs and yield up-grading, which is considered by future-replaceable forest resources. In view of this point, manufacturing characteristic on softwood plywood using Japanese larch, pitch pine as domestic plantation species, and western hemlock as foreign species was studied. In this study, veneer- and plywood manufacturing yields were discussed in relation to log properties and veneer defects (knots). The summarized conclusions were as follows: 1. The majority of sample logs belonged to second grade on the standard. And, eccentricity of larch was the highest 11%, about 2 times those of pitch pine, hemlock. 2. Knot frequency of occurrence of larch reached 19% within log height 8m, and pitch pine 13% within 4m. Correspondingly, the log height of larch available for plywood manufacture was higher by about 2 times that of pitch pine. 3. In the knot types, most of knots of larch appeared dead, whereas those of pitch pine and hemlock appeared live. In size of knots, larch and hemlock showed relatively small 1-2cm dia. by 70% or more and pitch pine did the larger 24cm by 65%. Generally the more knot emerged in the inner side of veneer than the outer. 4. Plywood manufacturing yields by peeling with spindle revolution lathe were 37% in larch > 32% in hemlock> 26% in pitch pine. S. Jointed core veneer yields by peeling with outer perimeter back-up lathe were 55% in hemlock> 53% in larch> and 48% in pitch pine.

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Markov Chain Monte Carlo를 이용한 반도체 결함 클러스터링 파라미터의 추정 (Estimation of Defect Clustering Parameter Using Markov Chain Monte Carlo)

  • 하정훈;장준현;김준현
    • 산업경영시스템학회지
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    • 제32권3호
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    • pp.99-109
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    • 2009
  • Negative binomial yield model for semiconductor manufacturing consists of two parameters which are the average number of defects per die and the clustering parameter. Estimating the clustering parameter is quite complex because the parameter has not clear closed form. In this paper, a Bayesian approach using Markov Chain Monte Carlo is proposed to estimate the clustering parameter. To find an appropriate estimation method for the clustering parameter, two typical estimators, the method of moments estimator and the maximum likelihood estimator, and the proposed Bayesian estimator are compared with respect to the mean absolute deviation between the real yield and the estimated yield. Experimental results show that both the proposed Bayesian estimator and the maximum likelihood estimator have excellent performance and the choice of method depends on the purpose of use.

컴퓨터 모델링과 시뮬레이션을 통한 반도체 FAB Line 분석 (Analysis semiconductor FAB line on computer modeling & simulation)

  • 채상원;한영신;이칠기
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 2002년도 추계학술대회 논문집
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    • pp.115-121
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    • 2002
  • The growth of semiconductor industry attracted to researchers like design, facility technique and making small size chip areas. But nowadays, cause of technology extension and oversupply and price down, yield improvement is the most important point on growth. This paper describes the computer mode]ing technique as the solutions to analyze the problem, to formalize the semiconductor manufacturing process and to build advanced manufacturing environments. The computer models are built referring an existing 8' wafer production line in Korea.

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MEMS 가속도계의 성능분포 및 제조수율 예측 (Prediction of the Performance Distributions and Manufacturing Yields of a MEMS Accelerometer)

  • 김용일;유홍희
    • 대한기계학회논문집A
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    • 제35권7호
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    • pp.791-798
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    • 2011
  • 모든 기계 시스템의 변수는 불확실성을 가지고 이는 시스템 성능에 직접적인 영향을 미칠 뿐 아니라 생산성 감소를 야기한다. 특히 MEMS 시스템의 크기는 매우 작으므로 일반적인 기계 시스템에 비해 제조 공차는 상대적으로 커질 수 밖에 없다. 이 제조 공차에 의한 시스템 변수 불확실성은 MEMS 시스템의 성능과 제조 수율에 영향을 미친다. 본 연구에서는 두 가지의 불확실성 해석법을 이용하여 MEMS 가속도계의 시스템 변수 불확실성에 의한 성능의 불확실성 해석을 수행하고 성능분포 및 제조수율을 예측하였다.