• International Journal of Quality Innovation
• /
• v.6 no.3
• /
• pp.204-215
• /
• 2005

This paper explores innovative manufacturing processes, which can be used to manufacture the national musical instrument of Trinidad and Tobago, the Musical Steel Drum or Steel Pan. The main manufacturing process used today is the manual hand-forming technique. In order to achieve more consistent and deeper formed components while maintaining the high quality of the instrument, it is proposed that the Marforming process and the Flow-forming process, an adaptation of the Spinforming process, be used more frequently in the future to replace the traditional Hand-forming method. In the traditional Spinforming technique material is pushed from the outer circumference of the metal disc to the center in progressive passes of the former. This results in a thinning of the outer region of the formed component with thickening of the center, however the opposite is required for the musical steel drum and by adapting the process the required strain distributions were achieved. Evaluation took the form of strain analyses of pre-formed steel drums and visual inspection of the quality of the surface finish. It was found that the Marformed components had the smallest range of strain values while the Spinformed components had the largest range.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
• /
• 2021.10a
• /
• pp.78-81
• /
• 2021

Through the smart factory construction project, sensors can be installed in manufacturing production facilities and various process data can be collected in real time. Through this, research on real-time facility anomaly detection is being actively conducted to reduce production interruption due to facility abnormality in the manufacturing process. In this paper, to detect abnormalities in production facilities, the manufacturing data was applied to deep learning models Autoencoder(AE), VAE(Variational Autoencoder), and AAE(Adversarial Autoencoder) to derive the results. Manufacturing data was used as input data through a simple moving average technique and preprocessing process, and performance analysis was conducted according to the window size of the simple movement average technique and the feature vector size of the AE model.

• Journal of Conservation Science
• /
• v.26 no.4
• /
• pp.417-427
• /
• 2010

This study is to examine the manufacturing technique based on scientific investigation and analysis on Steel-Plated Jewel Beetle's Adornment gilt-bronze openwork remains excavated from No. 100 site at Hwango-dong Gyeongju. As a result of the investigation on the manufacturing revealed that riveting was adopted to connect gilt-bronze openwork plates and steel plates, followed by mercury amalgam plating method and carving of the patterns by means of the dotted line engraving technique. There were some traces on the surface of Jewel Beetle wings that show the use of pins for fixing, which seems to be the result of recycling or processing. The sectional analysis shows the high possibilities that varnishing with lacquer was adopted for wing adhesion, and it was confirmed that varnishing with lacquer was used on the strap pendant plate to prevent corrosion.

• The Journal of Advanced Prosthodontics
• /
• v.10 no.5
• /
• pp.347-353
• /
• 2018

PURPOSE. The purpose of this study was to evaluate the marginal discrepancy of heat-pressed ceramic veneers manufactured using a CAD/CAM system. MATERIALS AND METHODS. The ceramic veneers for the abutment of a maxillary left central incisor were designed using a CAD/CAM software program. Ten veneers using a microstereolithography apparatus (AM group), ten veneers using a five-axis milling machine (SM group), and ten veneers using a traditional free-hand wax technique (TW group) were prepared according to the respective manufacturing method. The ceramic veneers were also fabricated using a heat-press technique, and a silicone replica was used to measure their marginal discrepancy. The marginal discrepancies were measured using a digital microscope (${\times}160$ magnification). The data were analyzed using a nonparametric Kruskal-Wallis H test. Finally, post-hoc comparisons were conducted using Bonferroni-corrected Mann-Whitney U tests (${\alpha}=.05$). RESULTS. The $mean{\pm}SD$ of the total marginal discrepancy was $99.68{\pm}28.01{\mu}m$ for the AM group, $76.60{\pm}28.76{\mu}m$ for the SM group, and $83.08{\pm}39.74{\mu}m$ for the TW group. There were significant differences in the total marginal discrepancies of the ceramic veneers (P<.05). CONCLUSION. The SM group showed a better fit than the AM and TW groups. However, all values were within the clinical tolerance. Therefore, CAD/CAM manufacturing methods can replace the traditional free-hand wax technique.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.20 no.6
• /
• pp.1743-1752
• /
• 1996

In this paper, a precision inspection technique using CAD/CAI integration is proposed for the parts having very thin and sharp 3 dimensional curve features. The technique begings with feature reconstruction of turbine blades which have 3 dimensional combined feometry, such as splines, and thin circles. The alifnment procedures consistsb of two phases-rough and fine phases : rough phase alignment is based on the conventional 6 point5s probing on the clear cut surfacef, and fine phase alignment is based on the intial measurement on the 3 dimensional curved parts using an lterative measurement feed-back least sequares technique for alignment. Forf the analysis of profile tolerance of parts, the actual measured points are obtained by finding the closet points on the CAD geometry by the developed subdivision technique and the Tschebycheff norm is applied based on iterative fashion, giving accurate profile tolerance value. The developed inspection technique is applied to practical procedures of blade manufacturing and demonstrated high performance.

• Proceedings of the Korean Operations and Management Science Society Conference
• /
• 2000.04a
• /
• pp.135-138
• /
• 2000

This paper is intended to propose what manufacturing configuration (manufacturing planning and shop floor control) is suitable for the tire industry. Basically tire-manufacturing process is mixed-products, parallel-disconnected-flow-shop. Both throughput time and cycle tine are very short, the variety of tires is very high, the setup time is long, shop floor data reporting requirements is high, and there are many equipments and people working. And with no exception, tire industry also now confronts increasing requirements of delivery conformance with the above peculiar characteristics of tire manufacturing and changing market environments, this paper suggests, weekly master scheduling with no MRP is desirable and traditional kanban is right selection for shop floor control/scheduling. This paper describes why this configuration should be, using the manufacturing engineering principles and some new insights like four primitives of parallel flow shop. Generally known that shop with high parallel-product-mix and long setup time isn't good candidate for kanban. The four primitives of parallel flow shop explain why kanban is also useful scheduling technique in that environment.

• Journal of the Korean Society for Precision Engineering
• /
• v.31 no.11
• /
• pp.969-974
• /
• 2014

Previously fabricated electronic devices were used for vacuum manufacturing processes such as conventional semiconductor manufacturing. However, they are difficult to apply to continuous processes such as roll-to-roll printing, which results in very high device manufacturing and processing costs. Therefore, many developers have been interested in applying continuous processes to contact printing or noncontact printing technologies and they proposed various continuous printing techniques instead of conventional batch coating. In this paper, we proposed improved gravure offset printing process as one of the contact printing technique. We used etching pattern geometry with soft core blanket roll for printing of ultra fine line below the 10um.Using this technique we obtained flexible metal grid mesh film as transparent conductive film.

• Journal of Korean Dental Science
• /
• v.8 no.1
• /
• pp.41-47
• /
• 2015

Even though a conventional metal ceramic restoration is widely in use, its laboratory procedure is still technique-sensitive, complex, and time-consuming. A ceramic-pressed-to-metal restoration (PTM) can be a reliable alternative. However, simplified laboratory procedure for a PTM is still necessary. The article is to propose a technique that reduces time and effort to fabricate a PTM with the aid of computer-aided design, computer-aided manufacturing and selective laser sintering technologies.

• Industrial Engineering and Management Systems
• /
• v.10 no.2
• /
• pp.123-127
• /
• 2011

Nowadays, green purchasing, stop global warming, love the mother earth, and others that related to environment become hot issues. Manufactures industries tend to more active and responsive to those issues by adopting green strategies or program like Environmentally Conscious Manufacturing (ECM). In this article, an electronic company had applied 12 ECM Program and tries to choose one of those programs using 6 criteria, such as total cost involved, quality, recyclable material, process waste reduction, packaging waste reduction, and regulation compliance. By using multi-criteria decision making model, i.e. Analytical Hierarchy Process (AHP), Technique for Order Preference by Similarity to Ideal Solution (TOPSIS), and Modified TOPSIS methods, the ECM Program 9 (Open pit) is the best option.

• Journal of Korean Institute of Industrial Engineers
• /
• v.39 no.1
• /
• pp.10-19
• /
• 2013

Dispatching rule plays an important role in a hybrid flow shop. Finding the appropriate dispatching rule becomes more challenging when there are multiple criteria, uncertain demands, and dynamic manufacturing environment. Using a single dispatching rule for the whole shop or a set of rules based on a single criterion is not sufficient. Therefore, a multi-criteria decision making technique using 'the order preference by similarity to ideal solution' (TOPSIS) and 'analytic hierarchy process' (AHP) is presented. The proposed technique is aimed to find the most suitable set of dispatching rules under different manufacturing scenarios. A simulation based case study on a PCB manufacturing process is presented to illustrate the procedure and effectiveness of the proposed methodology.