• 제목/요약/키워드: Manufacturing Technique

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Manufacture of High Quality Musical Steel Drums in Trinidad and Tobago

  • Lewis Winston G.;Ameerali Aaron O.;Pun Kit-Fai
    • International Journal of Quality Innovation
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    • 제6권3호
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    • pp.204-215
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    • 2005
  • This paper explores innovative manufacturing processes, which can be used to manufacture the national musical instrument of Trinidad and Tobago, the Musical Steel Drum or Steel Pan. The main manufacturing process used today is the manual hand-forming technique. In order to achieve more consistent and deeper formed components while maintaining the high quality of the instrument, it is proposed that the Marforming process and the Flow-forming process, an adaptation of the Spinforming process, be used more frequently in the future to replace the traditional Hand-forming method. In the traditional Spinforming technique material is pushed from the outer circumference of the metal disc to the center in progressive passes of the former. This results in a thinning of the outer region of the formed component with thickening of the center, however the opposite is required for the musical steel drum and by adapting the process the required strain distributions were achieved. Evaluation took the form of strain analyses of pre-formed steel drums and visual inspection of the quality of the surface finish. It was found that the Marformed components had the smallest range of strain values while the Spinformed components had the largest range.

딥러닝을 활용한 설비 이상 탐지 및 성능 분석 (Anomaly Detection and Performance Analysis using Deep Learning)

  • 황주효;진교홍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 추계학술대회
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    • pp.78-81
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    • 2021
  • 스마트공장 구축사업을 통해 제조업의 생산설비에 센서가 설치되고 각종 공정데이터를 실시간으로 수집할 수 있게 되었다. 이를 통해 제조공정의 설비이상으로 인한 생산중단을 줄이기 위해 실시간 설비 이상 탐지에 대한 연구가 활발히 진행되고 있다. 본 논문에서는 생산설비의 이상탐지를 위해 제조데이터를 딥러닝 모델인 Autoencoder(AE), VAE(Variational Autoencoder), AAE(Adversarial Autoencoder)에 적용하여 그 결과를 도출하였다. 제조데이터는 단순 이동 평균 기법과 전처리 과정을 거쳐 입력데이터로 사용하였으며, 단순이동평균 기법의 윈도우 크기와 AE 모델의 특징벡터 크기에 따른 성능분석을 실시하였다.

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철지비단벌레장식금동투조유물의 제작기법에 관한 연구 (Study on the Manufacturing Technique of Steel-Plated Jewel Beetle's Adornment and Gilt-bronze Openwork Remains)

  • 용병주;강정무;김수기
    • 보존과학회지
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    • 제26권4호
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    • pp.417-427
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    • 2010
  • 본 연구에서는 경주 황오동 100번지 유적에서 출토된 철지비단벌레장식금동투조유물을 대상으로 과학적 조사분석을 통한 비단벌레 날개장식의 제작기법을 연구하였다. 연구 결과 금동투조판과 철지판의 연결방법은 리벳팅을 사용하였으며, 수은아말감 기법으로 도금한 후 점선조기법으로 문양을 새긴 것으로 판단하였다. 비단벌레 날개 표면에 핀으로 고정한 흔적이 확인되었으나 재활용이나 가공 과정에 생긴 것으로 추정하였다. 단면 분석을 통해 날개 접착제로 옻칠이 사용되었을 가능성이 높다고 판단하였으며, 행엽 지판에도 부식방지를 위해 옻칠이 도포되었음을 확인하였다.

Evaluation of marginal discrepancy of pressable ceramic veneer fabricated using CAD/CAM system: Additive and subtractive manufacturing

  • Kang, Seen-Young;Lee, Ha-Na;Kim, Ji-Hwan;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제10권5호
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    • pp.347-353
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    • 2018
  • PURPOSE. The purpose of this study was to evaluate the marginal discrepancy of heat-pressed ceramic veneers manufactured using a CAD/CAM system. MATERIALS AND METHODS. The ceramic veneers for the abutment of a maxillary left central incisor were designed using a CAD/CAM software program. Ten veneers using a microstereolithography apparatus (AM group), ten veneers using a five-axis milling machine (SM group), and ten veneers using a traditional free-hand wax technique (TW group) were prepared according to the respective manufacturing method. The ceramic veneers were also fabricated using a heat-press technique, and a silicone replica was used to measure their marginal discrepancy. The marginal discrepancies were measured using a digital microscope (${\times}160$ magnification). The data were analyzed using a nonparametric Kruskal-Wallis H test. Finally, post-hoc comparisons were conducted using Bonferroni-corrected Mann-Whitney U tests (${\alpha}=.05$). RESULTS. The $mean{\pm}SD$ of the total marginal discrepancy was $99.68{\pm}28.01{\mu}m$ for the AM group, $76.60{\pm}28.76{\mu}m$ for the SM group, and $83.08{\pm}39.74{\mu}m$ for the TW group. There were significant differences in the total marginal discrepancies of the ceramic veneers (P<.05). CONCLUSION. The SM group showed a better fit than the AM and TW groups. However, all values were within the clinical tolerance. Therefore, CAD/CAM manufacturing methods can replace the traditional free-hand wax technique.

CAD/CAI 통합에 기초한 박형 단면을 가지는 항공기 터빈블레이드의 정밀측정기술 개발 (Development of Precision Inspection Technique for Aircraft Parts Having Very Thin Features on CAD/CAI Integration)

  • 박희재;안우정;김왕도
    • 대한기계학회논문집A
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    • 제20권6호
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    • pp.1743-1752
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    • 1996
  • In this paper, a precision inspection technique using CAD/CAI integration is proposed for the parts having very thin and sharp 3 dimensional curve features. The technique begings with feature reconstruction of turbine blades which have 3 dimensional combined feometry, such as splines, and thin circles. The alifnment procedures consistsb of two phases-rough and fine phases : rough phase alignment is based on the conventional 6 point5s probing on the clear cut surfacef, and fine phase alignment is based on the intial measurement on the 3 dimensional curved parts using an lterative measurement feed-back least sequares technique for alignment. Forf the analysis of profile tolerance of parts, the actual measured points are obtained by finding the closet points on the CAD geometry by the developed subdivision technique and the Tschebycheff norm is applied based on iterative fashion, giving accurate profile tolerance value. The developed inspection technique is applied to practical procedures of blade manufacturing and demonstrated high performance.

Tire Industry and Its Manufacturing Configuration

  • Lee, Young-Sik;Cpim;Lee, Jin-Kyu
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2000년도 춘계공동학술대회 논문집
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    • pp.135-138
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    • 2000
  • This paper is intended to propose what manufacturing configuration (manufacturing planning and shop floor control) is suitable for the tire industry. Basically tire-manufacturing process is mixed-products, parallel-disconnected-flow-shop. Both throughput time and cycle tine are very short, the variety of tires is very high, the setup time is long, shop floor data reporting requirements is high, and there are many equipments and people working. And with no exception, tire industry also now confronts increasing requirements of delivery conformance with the above peculiar characteristics of tire manufacturing and changing market environments, this paper suggests, weekly master scheduling with no MRP is desirable and traditional kanban is right selection for shop floor control/scheduling. This paper describes why this configuration should be, using the manufacturing engineering principles and some new insights like four primitives of parallel flow shop. Generally known that shop with high parallel-product-mix and long setup time isn't good candidate for kanban. The four primitives of parallel flow shop explain why kanban is also useful scheduling technique in that environment.

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그리비어 옵셋을 이용한 메탈 그리드 메쉬 필름 제작 기법 (Fabrication Method of Metal Grid Mesh Film Using the Gravure Offset Printing)

  • 김정수;김동수
    • 한국정밀공학회지
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    • 제31권11호
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    • pp.969-974
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    • 2014
  • Previously fabricated electronic devices were used for vacuum manufacturing processes such as conventional semiconductor manufacturing. However, they are difficult to apply to continuous processes such as roll-to-roll printing, which results in very high device manufacturing and processing costs. Therefore, many developers have been interested in applying continuous processes to contact printing or noncontact printing technologies and they proposed various continuous printing techniques instead of conventional batch coating. In this paper, we proposed improved gravure offset printing process as one of the contact printing technique. We used etching pattern geometry with soft core blanket roll for printing of ultra fine line below the 10um.Using this technique we obtained flexible metal grid mesh film as transparent conductive film.

Fabricating a Ceramic-Pressed-to-Metal Restoration with Computer-Aided Design, Computer-Aided Manufacturing and Selective Laser Sintering: A Case Report

  • Lee, Ju-Hyoung;Kim, Hyung Gyun
    • Journal of Korean Dental Science
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    • 제8권1호
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    • pp.41-47
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    • 2015
  • Even though a conventional metal ceramic restoration is widely in use, its laboratory procedure is still technique-sensitive, complex, and time-consuming. A ceramic-pressed-to-metal restoration (PTM) can be a reliable alternative. However, simplified laboratory procedure for a PTM is still necessary. The article is to propose a technique that reduces time and effort to fabricate a PTM with the aid of computer-aided design, computer-aided manufacturing and selective laser sintering technologies.

Selection of Environmentally Conscious Manufacturing's Program Using Multi-Criteria Decision Making: A Case Study in Electronic Company

  • Sutapa, I. Nyoman;Panjaitan, Togar W.S.
    • Industrial Engineering and Management Systems
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    • 제10권2호
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    • pp.123-127
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    • 2011
  • Nowadays, green purchasing, stop global warming, love the mother earth, and others that related to environment become hot issues. Manufactures industries tend to more active and responsive to those issues by adopting green strategies or program like Environmentally Conscious Manufacturing (ECM). In this article, an electronic company had applied 12 ECM Program and tries to choose one of those programs using 6 criteria, such as total cost involved, quality, recyclable material, process waste reduction, packaging waste reduction, and regulation compliance. By using multi-criteria decision making model, i.e. Analytical Hierarchy Process (AHP), Technique for Order Preference by Similarity to Ideal Solution (TOPSIS), and Modified TOPSIS methods, the ECM Program 9 (Open pit) is the best option.

혼합 흐름공정의 할당규칙조합에 관한 연구: 인쇄회로기판 공정을 중심으로 (A Study on Combinatorial Dispatching Decision of Hybrid Flow Shop : Application to Printed Circuit Board Process)

  • 윤성욱;고대훈;김지현;정석재
    • 대한산업공학회지
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    • 제39권1호
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    • pp.10-19
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    • 2013
  • Dispatching rule plays an important role in a hybrid flow shop. Finding the appropriate dispatching rule becomes more challenging when there are multiple criteria, uncertain demands, and dynamic manufacturing environment. Using a single dispatching rule for the whole shop or a set of rules based on a single criterion is not sufficient. Therefore, a multi-criteria decision making technique using 'the order preference by similarity to ideal solution' (TOPSIS) and 'analytic hierarchy process' (AHP) is presented. The proposed technique is aimed to find the most suitable set of dispatching rules under different manufacturing scenarios. A simulation based case study on a PCB manufacturing process is presented to illustrate the procedure and effectiveness of the proposed methodology.