• 제목/요약/키워드: Manufacturing Planning and Control

검색결과 126건 처리시간 0.045초

시뮬레이션 기반 조선생산실행시스템 프레임워크 설계 (Framework design of simulation-based ship production execution system(SPEXS) in a shipyard)

  • 이광국
    • 한국정보통신학회논문지
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    • 제15권9호
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    • pp.1854-1864
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    • 2011
  • 조선소에서 생산계획은 중추 신경적인 생산활동 중의 하나이다. 생산 중일정계획과 실행계획 간의 괴리로 인해 생산현장에서는 공정관리를 위한 충분한 정보를 얻지 못하고 있다. 본 논문에서는 생산계획과 통제 프로세스 분석을 통해 중일정계획과 실행계획 차이를 분석하고, 조선 생산실행시스템의 필요성을 도출한다. 이를 바탕으로 시뮬레이션 기반 조선생산실행시스템(SPEXS)를 정의하고, 시스템적 요구사항 분석 프로세스를 통해 본 시스템의 기능적 아키텍처를 설계하며, 아키텍처의 기능요소를 기반으로 프레임워크를 구축한다. 제안된 프레임워크를 통해 생산계획의 신뢰도를 높이고, 계획 간의 실시간 피드백이 가능할 것으로 사료된다.

회분식 공정과 회분식 증류공정을 복합한 순차적 다목적 공정의 최적 운용전략 및 생산일정계획 (Optimal Operation Strategy and Production Planning of Sequential Multi-purpose Batch Plants with Batch Distillation Process)

  • 하진국;이의수
    • 제어로봇시스템학회논문지
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    • 제12권12호
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    • pp.1163-1168
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    • 2006
  • Manufacturing technology for the production of high value-added fine chemical products is emphasized and getting more attention as the diversified interests of customers and the demand of high quality products are getting bigger and bigger everyday. Thus, the development of advanced batch processes, which is the preferred and most appropriate way of producing these types of products, and the related technologies are becoming more important. Therefore, high-precision batch distillation is one of the important elements in the successful manufacturing of fine chemicals, and the importance of the process operation strategy with quality assurance cannot be overemphasized. Accordingly, proposing a process structure explanation and operation strategy of such processes including batch processes and batch distillation would be of great value. We investigate optimal operation strategy and production planning of multi-purpose plants consisting of batch processes and batch distillation for the manufacturing of fine chemical products. For the short-term scheduling of a sequential multi-purpose batch plant consisting of batch distillation under MPC and UIS policy, we proposed a MILP model based on a priori time slot allocation. Also, we consider that the waste product of being produced on batch distillation is recycled to the batch distillation unit for the saving of raw materials. The developed methodology will be especially useful for the design and optimal operations of multi-purpose and multiproduct plants that is suitable for fine chemical production.

국내 제조기업의 생산정보시스템 활용에 대한 비교 연구 (A Comparative Study on Implementation of Manufacturing Information System in Korean Manufacturing Companies)

  • 이상식
    • 한국산업정보학회논문지
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    • 제12권5호
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    • pp.201-210
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    • 2007
  • 본 연구는 우리나라 기업들이 제조경쟁력을 향상시키기 위해서 도입하고 있는 생산정보화의 현황을 파악하고, 생산계획 및 통제를 위해서 정보 기술이 중소기업과 대기업에 있어서 어떤 차이가 있는지를 실증적으로 분석하고자 한다. 이를 달성하기 위해서 최근에 조사된 105개의 우리나라 제조기업에 대한 자료를 이용하여 생산정보화 수준과 기업의 규모에 따른 차이 등에 대해서 통계적으로 검증하였으며, 대기업과 중소기업에 있어서 많은 차이가 있음을 알 수 있었다.

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필드버스를 이용한 공정제어 (Process Control Using Fieldbus)

  • 김영효;한헌수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.113-117
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    • 2003
  • In the industrial field nowadays the information that needs to be handled arc increasing and requires faster speed in contrast with PLC(Programmable Logic Controller) or DCS(Distributed Control System) based control systems these days. The work environment these days are mostly based on PC, so the control systems are wanted in PC. At Fieldbus used automated systems performing distributed process control by PC performs and combines into one system in order to maximize the increase of productivity, lower the expense, planning constructing and maintaining the reliance of automation. These latest automation systems unites process, makes distributed control process able, and can control and supervise at remote PC.

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CIM 구축을 위한 FMC 운용 소프트웨어 개발 (Progress on the development of FMC control software for CIM)

  • 이경휘;김의석;정무영;서석환;고병철
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.821-825
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    • 1991
  • This paper presents an architecture and control logic of a Flexible Manufacturing Cell (FMC) which is one of the important elements under Computer Integrated Manufacturing (CIM) environment. To implement FMC, it is very important to develop a software which can control and monitor the overall system in an integrated environment. Our primary concern in this research is not to develop individual systems, but to integrate them in the hierarchical control level. Progress on the research of integrating CAD/CAM, Process Planning, Off-line Robot Programming and Simulation module into FMC control system is reported. FMC hardware system used here has an Automated Storage & Retrieval System (AS/RS), a conveyor system, a transfer robot, a CNC milling machine, a bar-code system, and an IBM PC/AT as Cell Control System (CCS). In order to demonstrate the operational result, the name plates, text-carved aluminium plates, are manufactured by this system.

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Preliminary design of a production automation framework for a pyroprocessing facility

  • Shin, Moonsoo;Ryu, Dongseok;Han, Jonghui;Kim, Kiho;Son, Young-Jun
    • Nuclear Engineering and Technology
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    • 제50권3호
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    • pp.478-487
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    • 2018
  • Pyroprocessing technology has been regarded as a promising solution for recycling spent fuel in nuclear power plants. The Korea Atomic Energy Research Institute has been studying the current status of equipment and facilities for pyroprocessing and found that existing facilities are manually operated; therefore, their applications have been limited to laboratory scale because of low productivity and safety concerns. To extend the pyroprocessing technology to a commercial scale, the facility, including all the processing equipment and the material-handling devices, should be enhanced in view of automation. In an automated pyroprocessing facility, a supervised control system is needed to handle and manage material flow and associated operations. This article provides a preliminary design of the supervising system for pyroprocessing. In particular, a manufacturing execution system intended for an automated pyroprocessing facility, named Pyroprocessing Execution System, is proposed, by which the overall production process is automated via systematic collaboration with a planning system and a control system. Moreover, a simulation-based prototype system is presented to illustrate the operability of the proposed Pyroprocessing Execution System, and a simulation study to demonstrate the interoperability of the material-handling equipment with processing equipment is also provided.

동기화 생산을 위한 조달물류 개선에 관한 연구 (A Study on the improvement of procurement logistics for synchronous manufacturing)

  • 유성희;장정환;장청윤;이창호
    • 대한안전경영과학회지
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    • 제15권4호
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    • pp.261-267
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    • 2013
  • In automobile company it is needed to establish the collaborative relationship between the assembly company and the part manufacturing company. In this paper we established the improvement for the procurement logistics and logistics in assembly company and thus we derived the near optimal procurement cycle through the simple EXCEL simulation and the improved inventory management method for H automobile company in CHINA. At this time we adopted the pull manufacturing process instead of push manufacturing process. We resulted that the manufacturing activity of both companies was stabilized and the usage of storage area in assembly company was reduced by 50%, especially it was reduced by 100% in the case of directly delivering the parts to assembly line through the third party logistics company.

통합생산을 위한 생산정보 모델에 관한 연구 (An Information Modeling Methodolgy for CIM)

  • 김철한;김광수
    • 대한산업공학회지
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    • 제17권2호
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    • pp.115-129
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    • 1991
  • An ecconomically competitive automated manufacturing system integrates the various control processes and data used in design, manufacturing, sale and service of products. CIM is a way to achieve such integration through computers and computational techniques in design, planning, and manufacturing. Developing effective CIM architectures is hampered by integration problems. The key to resolving these problems lies in a better understanding of manufacturing function and how it is related to other manufacturing functions. Integration of CIM environment requires coordinated solutions to data management problems for individual application system as well as for exchange of data between these applications. This requires a common framework for data management throughout the CIM environment. This paper discusses the design paradigm as a framework for this purpose. Designing an organizational structure to meet those goals involves 1) analyzing the functions through functional decomposition, 2) developing a data model to coordinate functions. As a result, we propose an object-oriented design methodology for manufacturing information system.

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지능에이전트를 이용한 개방형 셀 제어기 개발 (Intelligent Agent-based Open Architecture Cell Controller)

  • 황지현;최경현;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.393-397
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    • 2001
  • This paper addresses an Intelligent Agent-based Open Architecture Cell Controller for Intelligent Manufacturing System(IMS). With an Intelligent Agent approach, the IMS will be a independent, autonomous, distributed system and achieve a adaptability to change of manufacturing environment. As the development methodology of Open Architecture Cell Controller, an object-oriented modeling technique is employed for building models associated with IMS operation, such as resource model, product model, and control model. Intelligent Agent-based Open Architecture Cell Controller consists of two kinds of dependant agents, that are the active agent and the coordinator agent. The Active agent is contributed to control components of IMS in real-time. The coordinator agent has great role in scheduling and planning of IMS. It communicates with other active agents to get information about status on system and generates the next optimal task through the making-decision logic and dispatch it to other active agent.

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기계고장과 보전(保全)을 고려한 유연생산시스템의 계층적 통제계획 (Hierarchical Control Scheme in Flexible Manufacturing Systems That have unreliable Machines and Maintenance)

  • 엄완섭
    • 대한산업공학회지
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    • 제22권4호
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    • pp.619-631
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    • 1996
  • This paper describes an approach for the incorporation of maintenance times into a hierarchical scheduling for a failure prone flexible manufacturing system. The maintenance should not be performed too often because of the resulting reduction of capacity. Most manufacturing systems are large and complex. It is natural to divide the control into a hierarchy consisting of a number of different levels. Each level is characterized by the length of the planning horizon and the kind of data required for the decision making process. The goal of the analysis reported here is to calculate the production requirements while the machines fail and are repaired at random times. The machine failure and preventive maintenance are considered simultaneously.

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