• Title/Summary/Keyword: Manufacturing Convergence

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The Impact of Failure Frequency Items on Availability and Operation Support Costs of Armored Vehicles (장갑차의 가용도와 운영유지비용에 미치는 고장 다빈도 품목의 영향성 분석)

  • Bong, Ju-Sung;Baek, Il-Ho;Kim, Min-Seop;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.8-15
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    • 2021
  • The effects on system availability, operation, and support costs were analyzed using the M&S system (MPS). The failure frequency items of current armored vehicles were identified and the MTBF of the identified items was improved. The results of this study suggest that when we reduce the frequency of failure, the availability increases, and the operation and support costs decrease. By improving the reliability of the failure frequency items, it becomes possible to upgrade or develop the weapons systems. Through this study, we confirmed that improving reliability will enhance combat readiness and reduce operation and support costs.

A Study on a Combined DMFC-Lithium Battery Hybrid System for a Forklift (지게차용 DMFC와 리튬배터리 하이브리드시스템의 혼합 적용에 대한 연구)

  • Ju, Yong-Soo;Lim, Dong-Jin;Kim, Hong-Gun;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.57-65
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    • 2021
  • This paper explains a DMFC-Lithium Battery hybrid system applied to a forklift. A conventional Lead Acid battery forklift has several problems: long charging times, short operation times, and frequent battery replacements. As a result, hydrogen-powered forklifts are replacing Lead acid battery-powered forklifts due to their shorter refueling time and longer operation times. However, in doing so, we are confronted with the problem of a high hydrogen refueling infrastructure. A Direct Methanol Fuel Cell (DMFC), on the other hand, is an eco-friendly generator that directly converts the chemical energy of methanol into electricity. In general, DMFC is regarded as a small power generator under kW power. In this paper, a DMFC-Battery hybrid system is applied to a 1.5 ton forklift by increasing the power output of the DMFC stack and utilizing the high charge-discharge characteristics of a lithium battery.

Enhancing the Mechanical Properties of Z-Spring by Implementing CF&GF Hybrid Prepreg Lamination Patterns (CF&GF Hybrid Prepreg 적층 패턴에 따른 Z-Spring의 기계적 물성 향상에 관한 연구)

  • Kim, Jeong-Keun;Choi, Sun-Ho;Kim, Young-Keun;Kim, Hong-Gun;Kwac, Lee-Gu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.53-59
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    • 2021
  • In vibration-free vehicles such as limousine buses, the vibration is minimized by installing an air spring instead of the leaf spring used in the existing freight cars to prevent the damage to the loaded cargo from shocks generated during movement. In the existing vehicles, steel structures support the air spring system. This study was aimed at replacing the steel structures used in the Z-spring by carbon fiber and glass fiber reinforced plastics. In addition, the mechanical properties (elastic modulus, tensile strength, and shear strength) of carbon fiber and glass fiber prepreg were derived using specimens molded with the corresponding prepreg. The final goal was to develop a material lighter than the conventional steel material but with enhanced mechanical properties. Although the CF prepreg exhibited excellent mechanical properties, the production cost was extremely high. To overcome this limitation, hybrid composites with GF prepreg were examined, which are expected to be promising future materials.

A Study on the Contribution Evaluation of Developer in Convergence Social App Manufacturing Platform (융복합 소셜 앱 제작 플랫폼에서 참여자의 기여도 평가 방법에 관한 연구)

  • Gu, Seokmo;Park, SeongIk;Park, KyungDong;Ahn, ByongSun;Kim, Yei-chang
    • Journal of Digital Convergence
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    • v.13 no.9
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    • pp.225-233
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    • 2015
  • The convergence social app manufacturing platform for both demander and developer in worldwide provides a collective collaborative development approach. This platform can bring enhanced productivity with exchange of views among participants. If the assessment is not fair that many participants will leave the collective collaborative project. The previous studies verified the reliability of the evaluation based on statistical techniques. Because the previous studies did not consider the task performance of participants, do not reflect the feature of project tasks. So, the contribution scores of the participants can be distorted. In this study, we suggest the method for evaluating the development contributions value. This is considered the task performance of participants and involved the method of equitable and consistency peer assessment.

Hinge Design and Injection Molding Simulation of Cosmetic Cushion Fact Container Using Eco-Friendly Materials (친환경 소재를 이용한 화장품 쿠션 팩트 용기의 힌지 설계와 사출 성형 시뮬레이션)

  • Jung, Sung-Taek;Kim, Hyun-Jeong;Wi, Eun-Chan;Kim, Min-Su;Lee, Joong-Bae;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.13 no.3
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    • pp.35-40
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    • 2019
  • As the consumer market in the cosmetic, vehicle manufacturing and aerospace industries grows, the demand for manufacturing industries using on injection mold technology. Also, such manufacturing technology of metal machining is expensive, and the shape is limited. Cosmetic cushion fact products are divided into outer relevant to the exterior of the product and inner containers containing the actual contents. In the case of the inner container, it needs to be combined with the upper and lower cases. As environmental regulations are strengthened internationally, the use of a large number of component parts can result in significant losses in recycling and economics. Therefore, this study aims to perform injection molding analysis through injection molding simulation to develop a cushion fact container that can be recycled through the unification of products and materials using polypropylene to cope with environmental regulations. In the case of injection molding conditions, Injection Time(sec): 4.5, Cooling Time(sec): 13, Resin Temperature($^{\circ}C$): 240, and Pressure(MPa): 30 were determined. The results of injection molding simulation according to the two design methods were compared with the sync mark which shows the problem of filling and injection molding.

Design and Implementation of Smart Manufacturing Execution System based on Web of Things for Steel Wire (철강선재를 위한 WoT 기반 스마트 생산관리시스템 설계 및 구현)

  • Kim, Dong-Hyun;Huh, Jun-hwan;Kim, Jong-Deok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.1
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    • pp.115-123
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    • 2021
  • Manufacturing execution system is a factory information system that handles production-related quality data as well as executes production plans of process unit for all resources in the production process on site. As the 4th industrial revolution, which maximizes an automation and connectivity with artificial intelligence, has become a hot topic, manufacturers are showing interest in building a smart factories, but enormous construction costs and unstandardized production processes are obstacles to smart factory construction. Therefore, this paper designs and implements a manufacturing execution system for building a smart factory in a deterioration factory. we propose a Web-based manufacturing execution system aiming at a smart factory at the basic level for steel wire processing. The proposed system will smoothly support interworking with the existing ERP system using REST APIs, and will consider extensibility so that it can be used in various devices and browsers. We will show practicality by implementing the proposed WoT-based manufacturing execution system.

A Study on the Performance Evaluation of CNC Control Units of an Old Planar Miller Using Remanufacturing Technology (재제조 기술을 이용한 노후 플래너 밀러의 CNC 제어 장치 성능평가에 관한 연구)

  • Lee, Seong-Won;Chung, Won-Ji;Roh, Young-Hwa;Kong, Seok-Hwan;Lee, Hyun-Jun;Kim, Jin-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1097-1102
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    • 2022
  • With the continuous development of the current industry, the current global environment is in a very serious situation, with resource supply and demand dependent on imports and huge costs for waste disposal due to the depletion of resources and mass generation of industrial waste. Its limitations have already been revealed in many fields, and the importance of re-manufacturing is drawing attention as a countermeasure to these problems. Re-manufacturing aims to recover products that are in the aging and disposal stages, recover to performance close to new products, and re-commercialize them. Among them, most of the machine tools are made of materials such as steel and cast iron with large structures, and raw materials are widely used when producing new products. In addition, since a lot of carbon is generated due to production, it is an object that can obtain a great re-manufacturing effect. Planner millers belonging to large machine tools are one of the machine tool equipment that can greatly reduce resources and energy through re-manufacturing because the structure is very large and the casting is several to tens of tons. Through this machine tool, performance tests and results are derived on the development of re-manufacturing source technology and domestic servo motor and CNC control device.

Tracing the Convergence of Industrial Sectors: Has the 4th Revolution Arrived Already? Or Are We on the Track?

  • Junmo Kim;Hae-Geun Song
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.4_1
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    • pp.781-795
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    • 2024
  • While an increasing number of people across diverse audience groups are engaging in discussions about the onset of the 4th industrial revolution, it remains challenging to pinpoint the symptoms of this phenomenon. This research, recognizing this difficulty, employed a time-series data-tuned cluster analysis to uncover evidence of industrial and technological convergence among the United States, Japan, and Korea by using time-series industrial R&D data and industrial wage data as indirect measures of industrial competitiveness and technology convergence. The results showed that the recent U.S. case of 2010-2019 data clearly featured the" phenomenon Tesla", which shows the convergence of Aerospace, Transportation equipment, and software. Supporting evidence for that comes from the results from the previous periods in the three countries, which shows a high concentration of cor manufacturing sectors, but no symptoms of convergence.

Development of Domestic Standardization in Smart Factory and Manufacturing Data (국내 스마트공장 및 제조 데이터 표준 개발 동향)

  • Cho, Woong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.16 no.5
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    • pp.783-788
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    • 2021
  • Smart manufacturing is defined as the fully ICT-based manufacturing process which digitized, optimized, and automized the of manufacturing system in smart factory which includes product planning, design, production, quality, stock, procure. In this paper, we introduce the development of domestic standardization of smart factory and manufacturing data which are generated in operation of smart factory. We focus on general standardization of smart factory/ICT-based manufacturing system and data transactions related issues since the range of standardization is too wide. Based on these standardization review, we discuss the several concerns for utilization of manufacturing data.

Leg Structure based on Counterbalance Mechanism for Environmental Adaptive Robot (환경 적응형 로봇의 기계식 중력보상 기반 다리 구조)

  • Park, Hui-Chang;Oh, Jang-Seok;Cho, Yong-Jun;Yun, Hae-Yong;Hong, Hyung-Gil;Kang, Min-Su;Park, Kwan-Hyung;Song, Jae-Bok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.9-18
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    • 2022
  • As the COVID-19 continues, the demand for robotic technology that can be applied in face-to-face tasks such as delivery and transportation, is increasing. Although these technologies have been developed and applied in various industries, the robots can only be operated in a tidy indoor environment and have limitations in terms of payload. To overcome these problems, we developed a 2 degree of freedom(DOF) environmental adaptive robot leg with a double 1-DOF counterbalance mechanism (CBM) based on wire roller. The double 1-DOF CBM is applied to the two revolute joints of the proposed robot leg to compensate for the weight of the mobile robot platform and part of the payload. In addition, the link of the robot leg is designed in a parallelogram structure based on a belt pulley to enable efficient control of the mobile platform. In this study, we propose the principle and structure of the CBM that is suitable for the robot leg, and design of the counterbalance robot leg module for the environment-adaptive control. Further, we verify the performance of the proposed counterbalance robot leg by using dynamic simulations and experiments.