• Title/Summary/Keyword: Manufacturing Big Data

Search Result 186, Processing Time 0.022 seconds

Major Technologies and Introduction of Smart Factory (스마트 팩토리의 주요기술과 도입사례)

  • Woo, Sung-Hee;Cho, Young-Bok
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 2018.05a
    • /
    • pp.487-490
    • /
    • 2018
  • As the fourth industrial revolution 4.0 era arrives, the role of smart factory is emerging, which establishes a communication system between production devices and products through the Internet of Things and optimizes the entire production process. Germany wants to use smart factory technologies and data to upgrade and standardize the industry as a whole to create factories around the world, and the United States is aiming to create new business models and revenue streams by analyzing big data and improving productivity based on the technological prowess and innovation across ICT. In addition, Japan and China are also working to change and upgrade their manufacturing industries through smart factories. Accordingly, Korea is attempting to introduce smart factory based on the production industry 3.0. Therefore, this study describes the industrial trends of the fourth industrial revolution and smart factory and compares the major underlying technologies and introduction cases of smart factory.

  • PDF

Forecasting Innovation Performance via Deep Learning Algorithm : A Case of Korean Manufacturing Industry (빅데이터 분석방법을 활용한 제조업 혁신성과예측 방법에 대한 연구 : 딥 러닝 알고리즘을 중심으로)

  • Hwang, Jeong-jae;Kim, Jae Young;Park, Jaemin
    • Journal of Korea Technology Innovation Society
    • /
    • v.21 no.2
    • /
    • pp.818-837
    • /
    • 2018
  • Technological innovation has inherent difficulties, largely due to the uncertainties of technology. Thus, the forecasting methodology to reduce the risk of uncertainty in the innovation process has been presented both in quantitative and qualitative fields. On the other hand, big data and artificial intelligence have attracted great interest recently, and deep learning, which is one of the algorithms of AlphaGo, is showing excellent performance. In this study, deep learning methodology was applied to the prediction of innovation performance. To make the prediction model, we used KIS 2016 data. The input factors were importance of information source and innovation objectives and the output factor was innovation performance index, which was calculated for this study. As a result of the analysis, it can be confirmed that the accuracy of prediction is improved compared with the previous studies. As learning progressed, the degree of freedom of prediction also improved.

Convergence Formulation studies of Diagnostic Ultrasound Transmission Media:focusing on the manufacturing costs and rheology (초음파전파매개물의 융복합 제형 연구 :제조비용, 윤활성에 대하여)

  • Lee, Hye-Nam;Park, Mi-Soon;Park, Yeon-Hwa
    • Journal of Digital Convergence
    • /
    • v.13 no.8
    • /
    • pp.369-374
    • /
    • 2015
  • In this study, by combining a unique purpose and additional aspects of ultrasonic transmission media, a development potential on a new ultrasonic transmission media was sought. The rheological characteristics and the manufacturing cost for each manufactured formulation were compared and analysed with ready-made. An ultrasonic transmission media is to have different functional characteristics according to the following formulation, it was the best in rheological value, low viscosity emulsion with the oil gel. Polymer hydro gel is can be manufactured at low cost compared to other formulations. Emulsion which shows a sharp viscosity difference according to the components of oil and water had a big difference in manufacturing cost. This study can be utilized as the fundamental data on the ultrasound transmission media equipped with expertise in various areas of ultrasound.

A Study on the Factors Influencing the Competitiveness of Small and Medium Companies Applied with Smart Factory System (스마트공장 시스템 구축이 중소기업 경쟁력에 미치는 요인에 관한 연구)

  • Young-Hwan Choi;Sang Hyun Choi
    • Information Systems Review
    • /
    • v.19 no.2
    • /
    • pp.95-113
    • /
    • 2017
  • The advent of information communication technology or the Fourth Industrial Revolution facilitated the fusion of equipment and management systems, such as Manufacturing Execution System, Enterprise Resource Planning, and Product Lifecycle Management, in the successful implementation of smart factories. The government supports the early adoption of these systems in small and medium companies to enhance their global competitiveness in producing products that can be recognized in a dramatically changing manufacturing environment. This study introduces smart factories to improve company competitiveness and address influences from the government assistance, CEO leadership, external consultancy, and organizational participation. We analyzed 101 results received from the questionnaires circulated to small- and medium-sized manufacturing companies. Given a successful smart factory implementation, company competitiveness is the factor that mostly influences organizational participation, government assistance, external consultancy, and CEO leadership. This study suggests several perspectives to implement a smart factory, which is the most important aspect of company competitiveness.

A Numerical Analysis on Flow Uniformity of SCR Reactor for 5,000PS Grade Marine Engine (5,000마력급 선박엔진용 SCR 반응기 유동 균일도에 관한 수치해석)

  • Yi, Chung-Seob;Jeong, In-Guk;Suh, Jeong-Se;Park, Chang-Dae;Jeong, Kyoung-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.6
    • /
    • pp.28-35
    • /
    • 2012
  • This study is on SCR reactor, NOx reduction system in Marine that has been an issue nowadays. Especially design data was obtained by numerical on flow uniformity that is one of the design factor in SCR reactor. Also pressure drop on catalyst size inserted into SCR reactor was compared by experiment and numerical analysis. S/W, numerical analysis used for this study was confirmed that the result of numerical analysis used STAR-CCM+, common use CFD code, pressure drop on catalyst is not big different from the result of numerical analysis. In addition, degree of uniformity of liquid on SCR reactor was over 0.9. Whereas it was assured that degree of uniformity of liquid was changed depends on the shape of pipe at the entrance of SCR.

Presumption Method of Proper Labor Cost While Calculating Primary Cost of Defense Industrial Manufacturing Items (방산물자 원가계산시 적정 노무비 추정방안)

  • 한현진;추성호;서성철
    • Journal of the military operations research society of Korea
    • /
    • v.28 no.2
    • /
    • pp.85-94
    • /
    • 2002
  • Calculation of proper expenses on acquisition and purchasing defense product is matter of survival and weighing the morality for both defense industry and the national facilities. With this reason, both parties have been a big job to estimate the resonable cost. The cost are composed of many subordinated parts such as material cost, labor cost, and so on. In the compositions of that cost, the most important part in between companies and the government throughout the whole calculating process is to define the proper labor cost. When both parties calculate imported articles or overhead expenses, they can easily calculate and confirm by documented evidences or related materials. In other hand, the labor cost, which can be seen as two absolutely different numbers and opinions can be created, depends on analyzer's point of view. These interpretation and judgment of data cannot avoid analyzer's intention. In accordance with the above matters, defining the reasonable labor cost will be the top priority in order to analyze the proper expenses. This study will provide a method of proper labor cost estimation before starting the actual manufacturing to calculate the rational labor cost.

Study of Fuel Pump Failure Prognostic Based on Machine Learning Using Artificial Neural Network (인공신경망을 이용한 머신러닝 기반의 연료펌프 고장예지 연구)

  • Choi, Hong;Kim, Tae-Kyung;Heo, Gyeong-Rin;Choi, Sung-Dae;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.9
    • /
    • pp.52-57
    • /
    • 2019
  • The key technology of the fourth industrial revolution is artificial intelligence and machine learning. In this study, FMEA was performed on fuel pumps used as key items in most systems to identify major failure components, and artificial neural networks were built using big data. The main failure mode of the fuel pump identified by the test was coil damage due to overheating. Based on the artificial neural network built, machine learning was conducted to predict the failure and the mean error rate was 4.9% when the number of hidden nodes in the artificial neural network was three and the temperature increased to $140^{\circ}C$ rapidly.

Development Direction of Reliability-based ROK Amphibious Assault Vehicles (신뢰성 기반 한국군 차기 상륙돌격장갑차 발전방향)

  • Baek, Ilho;Bong, Jusung;Hur, Jangwook
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.2
    • /
    • pp.14-22
    • /
    • 2021
  • A plan for the development of reliability-based ROK amphibious assault vehicles is proposed. By analyzing the development case of the U.S. EFV, considerations for the successful development of the next-generation Korea Forces amphibious assault vehicle are presented. If the vehicle reliability can be improved to the level of the fourth highest priority electric unit for power units, suspensions, decelerators, and body groups, which have the highest priority among fault frequency items, a system level MTBF of 36.4%↑ can be achieved, and the operational availability can be increased by 3.5%↑. The next-generation amphibious assault vehicles must fulfill certain operating and performance requirements, the underlying systems must be built, and sequencing of the hybrid engine and the modular concept should be considered. Along with big-data- and machine-learning-based failure prediction, machine maintenance based on augmented reality/virtual reality and remote maintenance should be used to improve the ability to maintain combat readiness and reduce lifecycle costs.

A Study On Clusters and Ecosystem In Distribution Industry Using Big Data Analysis (빅데이타 분석을 통한 유통산업 클러스터의 형성과 생태계 연구)

  • Jung, Jaeheon
    • The Journal of the Korea Contents Association
    • /
    • v.19 no.7
    • /
    • pp.360-375
    • /
    • 2019
  • This paper tries to study the ecosystem after constructing the network of the continuing transactions associated with distribution industry with the data of more than 50 thousands firms provided by the Korean enterprise data (KED) for 2015. After applying the clustering method, one of social network analysis tools, we find the firms in the network grouped into 732 clusters occupying about 80% of whole distribution industry sales in KED data. The firms in a cluster have most of their transactions with other firms in the cluster. But the clusters have smaller firm numbers in the cluster and sales portion of the biggest firms in the industry than the case of the manufacturing industry. The Input-output analysis for the biggest distribution firms show that the small and medium size enterprise(SME)s have very high sale dependency on a main firm in some clusters. This fact implies more efficient fair transaction policies within the clusters. And small number of big distribution firms have very high rear production linkage effects on SMEs or on the 10th or 31th group with high portion of SME employment. They should be considered important in the SME growth and employment policies.

Analyzing Refractory Bricks of Ladles using Infrared Images (열화상 영상을 이용한 래들의 내화물 열화도 분석)

  • Lee, Sang Jun;Jeon, Yong-Ju;Kim, Sang Woo
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.21 no.4
    • /
    • pp.291-300
    • /
    • 2015
  • In the steel manufacturing process heat-endurance deterioration of a ladle used to cause a big accident. In this paper, an infrared imaging system and image analyzing procedure are proposed for inspecting refractory bricks of a ladle. The proposed algorithm contains following three parts: two-stage image selection procedure, reference point detection, and analysis of heat-endurance deterioration. Experiments were conducted with real data from a steel plant and detailed configuration of infrared imaging system was presented.