• Title/Summary/Keyword: Maintenance Process

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철도차량의 유지관리 최적화를 위한 RCM 프로세스 개발 및 적용 (Development and Application of RCM Process for the Optimized Maintenance of Railway Vehicle)

  • 신건영;이희성
    • 에너지공학
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    • 제24권1호
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    • pp.10-16
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    • 2015
  • 최근 신뢰성을 기반으로 한 기법을 철도차량 유지관리에 도입, 적용하기 위해 많은 계획을 세우고 정착시키려는 업무가 진행되고 있으나 시간 및 비용대비 성과에 대해 기술적인 향상이 필요하다. 신뢰성기반의 유지관리 활동은 군수분야에서 시작하여 원자력, 항공 분야 등에서 가장 활발히 추진중이지만 국내철도 현장에도 접목하려는 연구를 본 논문에서 제시하였다. 철도 운영기관에서 신뢰성관련 업무를 도입하거나 적용하기 위해서는 우선 내부의 유지관리 환경을 검토할 필요가 있으며, 이러한 검토결과를 기반으로 각종 신뢰성 기법들을 철도현장에 맞게 적용하고, 특화된 신뢰성프로세스의 정립과 주요 대상 시스템을 선정하여 RCM (Reliability Centered Mainteinance)기법을 적용하여 적정성을 검토하였다. 그 결과 철도차량 유지관리를 보다 체계적이고 합리적인 방법으로 시행하기 위한 절차를 제시하였다.

예방정비를 고려한 복수 부품 시스템의 신뢰성 분석: 마코프 체인 모형의 응용 (Reliability Analysis of Multi-Component System Considering Preventive Maintenance: Application of Markov Chain Model)

  • 김헌길;김우성
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권4호
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    • pp.313-322
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    • 2016
  • Purpose: We introduce ways to employ Markov chain model to evaluate the effect of preventive maintenance process. While the preventive maintenance process decreases the failure rate of each subsystems, it increases the downtime of the system because the system can not work during the maintenance process. The goal of this paper is to introduce ways to analyze this trade-off. Methods: Markov chain models are employed. We derive the availability of the system consisting of N repairable subsystems by the methods under various maintenance policies. Results: To validate our methods, we apply our models to the real maintenance data reports of military truck. The error between the model and the data was about 1%. Conclusion: The models developed in this paper fit real data well. These techniques can be applied to calculate the availability under various preventive maintenance policies.

Application of the Digital Mockup to Preliminary Analysis the Remote Maintainability of ACP

  • Song, Tai-Gil;Kim, Sung-Hyun;Park, Byung-Suk;Yoon, Ji-Sup;Lee, Sang-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.363-366
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    • 2004
  • KAERI is developing the Advanced Spent Fuel Conditioning Process (ACP) as a pre-disposal treatment process for spent fuel. In this process, the management process must operate in intense radiation fields as well as in a high temperature. Therefore, remote maintenance has played a significant role in this process. Hence suitable remote handling and maintenance technology needs to be developed along with the design of the process concepts. To do this, we developed the digital mockup for the ACP. The digital mockup provides the capability of verifying the remote operability of the process without fabrication of the process equipment. In other words, by applying virtual reality to the remote maintenance operation, a remote operation task can be simulated in the digital mockup. Through utilizing this graphic simulation in this digital mockup, general guidelines can be established for designing equipment intended for remote handling and maintenance. Also, the designer of the equipment that must be remotely maintained should ensure that there is adequate access to the process equipment. The graphic simulator will substantially reduce the cost of the develo363pment of the remote handling and maintenance procedure as well as the process equipment.

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추계학적 확률과정을 이용한 경사제 피복재의 예방적 유지관리를 위한 조건기반모형 (Condition-Based Model for Preventive Maintenance of Armor Units of Rubble-Mound Breakwaters using Stochastic Process)

  • 이철응
    • 한국해안·해양공학회논문집
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    • 제28권4호
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    • pp.191-201
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    • 2016
  • 추계학적 확률과정을 이용하여 경사제 피복재를 예방적으로 유지관리할 수 있는 조건기반모형을 개발하였다. 완전 보수보강 조건에서 가장 경제적으로 보수보강이 수행되어야 하는 최적의 시점을 결정할 수 있는 모형이다. 본 연구에서 개발된 RRP(Renewal Reward Process) 기반 경제성 모형은 이자율을 고려할 수 있을 뿐만 아니라 기존 연구에서 상수로 취급하던 비용을 시간에 따른 확률변수로 고려할 수 있다. 누적피해와 사용한계 그리고 구조물의 중요도를 모두 고려할 수 있는 함수식을 제시하여 ABM(Age-Based Maintenance)을 CBM(Condition-Based Maintenance)으로 쉽게 확장할 수 있게 하였다. 또한 함수식에 포함된 계수들을 수학적으로 산정할 수 있는 방법도 제시하였다. 두 가지 추계학적 확률과정, WP(Wiener Process)와 GP(Gamma Process)를 이용하여 경사제 사석재를 해석하였다. 사용한계, 이자율 그리고 구조물의 중요도에 따라 시간에 따른 기대총비용율을 산정하여 기대총비용율이 최소가 되는 예방적 유지관리의 최적 시점을 쉽게 추정할 수 있었다. 동일한 사용한계에서 이자율이 높을수록 최적시점은 늦어지고 그에 따라 기대총비용율도 낮아졌다. 또한 상대적으로 GP가 WP보다 더 보수적으로 최적시점을 예측하였다. 마지막으로 동일한 조건에서 구조물의 중요도가 높을수록 더 자주 예방적 보수보강을 실시하여야 한다는 것을 알았다.

유지보수공사 프로세스기반 BIM-문서 넥서스 구축 (Development of Nexus for BIM and Documents based on Maintenance Process)

  • 한지호;박상헌;윤선재;구교진
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 봄 학술논문 발표대회
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    • pp.168-169
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    • 2021
  • Maintenance is carried out over a long period of time, and various documents are utilized in the maintenance work. In maintenance work which is progressed simultaneously in a short period of time, it is important to provide relevant information to the parties in a timely manner. As the types of work increase, manager needs more time and effort to select and utilize the documents. It is necessary to have an information system that supports the person in charge by grasping work procedures for each construction and providing the necessary documents and information for that step. This paper proposes an process based nexus model that can provide necessary documents to the parties to the work steps by linking the maintenance work process and BIM. Through the nexus model presented, manager can efficiently acquire the necessary documents and utilize them for the construction works currently being carried out.

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장수명 공동주택 유지관리를 위한 프로세스 구축에 대한 연구 (The Development of Maintenance Process in Long-Life Housing)

  • 지장훈;김수암;윤상조
    • 한국주거학회논문집
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    • 제21권3호
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    • pp.115-124
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    • 2010
  • The environment which has been destroyed for the national growth since 1960's would seem to offer infinite resources to human, but now, the existence of human being is threatened by the development thoughtless for the environment. The World Powers have concentrated on green growth with eco-friendly resource since the end of 20th century. Korea suggested that the vision was the low carbon for green growth in 2008. It is necessary to supply Long-Life Housing in the green technology in terms of the sustainable housing development based on various life style, life cycle of the residences, the restrain remodeling and redevelopment in construction. This study is aim to establish the development of maintenance process to make continuous inhabitation of Long-Life Housing that has the separated SI for maintenance, durability, variability and remodeling. The maintenance for Long-Life Housing is very important to have more than 50~70 years the long term of life cycle in comparison with Housing. Also, the roles of manager and user are important parts in Long-Life Housing. The present maintenance for Housing is shift and repair works by the routine maintenance and demage. However, The maintenance for Long-Life Housing should consider movement and flexibility. In addition, Long-Life Housing requires the proper process of maintenance because it is different from Housing in housing concept, design and constructions stage. Therefore this study shows the efficient maintenance process for Long-Life Housing.

작업자의 안전측면을 통합한 보전방법에 관한 연구 (A Study on a Maintenance Method Integrating Worker's Safety Aspects)

  • 서광균
    • 대한안전경영과학회지
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    • 제9권3호
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    • pp.15-19
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    • 2007
  • This paper proposes a maintenance method to integrate worker's safety concerns into the process activities of the manufacturing system and it is to be considered as a part of the scope of maintenance engineering. The proposed method incorporates worker's health and safety considerations into maintenance engineering in each of the manufacturing process using reliability analysis. It can help to make a better planning and implementation of maintenance activities for the manufacturing system.

Development of the Maintenance Process Using Virtual Prototyping for the Equipment in the MSM's Unreachable Area of the Hot cell

  • Lee, Jong-Youl;Song, Tai-Gil;Kim, Sung-Hyun;Yoon, Ji-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.1354-1358
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    • 2003
  • The process equipment for handling high level radioactive materials like spent fuels is operated in a hot cell, due to high radioactivity. Thus, this equipment should be maintained and repaired optimally by a remotely operated manipulator. The master-slave manipulators(MSM) are widely used as a remote handling device in the hot cell. The equipment in the hot cell should be optimally placed within the workspace of the wall-mounted slave manipulator for the maintenance operation. But, because of the complexity in the hot cell, there would be some parts of the equipment that are not reached by the MSM. In this study, the maintenance process for these parts of the equipment is developed using virtual prototyping technology. To analyze the workspace of the maintenance device in the hot cell and to develop the maintenance processes for the process equipment, the virtual mock-up of the hot cell for the spent fuel handling process is implemented using IGRIP. For the implementation of the virtual mock-up, the parts of the equipment and maintenance devices such as the MSM and servo manipulator are modeled and assembled in 3-D graphics, and the appropriate kinematics are assigned. Also, the virtual workcell of the spent fuel management process is implemented in the graphical environment, which is the same as the real environment. Using this mock-up, the workspace of the manipulators in the hot cell and the operator's view through the wall-mounted lead glass are analyzed. Also, for the dedicated maintenance operation, the analyses for the detailed area of the end effectors in accordance with the slave manipulator's position and orientation are carried out. The parts of the equipment that are located outside of the MSM's workspace are specified and the maintenance process of the parts using the servo manipulator that is mounted in the hot cell is proposed. To monitor the process in the hot cell remotely, the virtual display system by a virtual camera in the virtual work cell is also proposed. And the graphic simulation using a virtual mock-up is performed to verify the proposed maintenance process. The maintenance process proposed in this study can be effectively used in the real hot cell operation and the implemented virtual mock-up can be used for analyzing the various hot cell operations and enhancing the reliability and safety of the spent fuel management.

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QR 코드 기반 항공기 정비 부품 관리 방안 연구 (A Study on QR code based Management of Aircraft Maintenance Parts)

  • 송영근;이두용;장정환;이창호
    • 대한안전경영과학회지
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    • 제13권1호
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    • pp.183-188
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    • 2011
  • Management of maintenance parts in the aircraft have difficulty because of high cost of part, necessity of separate managements, and very many kinds of parts. The serial number of parts was used in maintenance process and then the results was depended on worker's ability. Also the workers used printed work order and manual at every time in maintenance processes. In this study, we analyzed the maintenance process and the information that occurs in the material warehouse and hangar for large airline company to solve the problems about inventory and visualization. Based on above analysis we developed the maintenance process with integrated by information technologies such as QR code and tablet PC. We expect the reduced errors resulting from visually checking and decreased work hours and maintenance cost and will finally develop the smart work.

Web기반 발전설비 정비관리시스템 개발 (The development of web based power plant maintenance management system)

  • 김범신;김의현;장동식;조재민;채길석;정규철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.2059-2063
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    • 2004
  • Most power plants have operated many independent computerize systems for maintenance. Independence of systems have caused complexity of business process and inconvenience of computer system management. Because the equipment and material master data is not standardize and structurize, it is difficult to manage equipment maintenance history and material delivery. Especially equipment classification criterion is important for standardization of every maintenance information. It is necessary to integrate function of independent systems for business process simplification and rapid work flow. this paper provides equipment classification criterion design and system integration method with the case of live system development.

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