• 제목/요약/키워드: Machinery damage

검색결과 335건 처리시간 0.023초

전력용 기기의 예방진단을 위한 부분방전측정 (The measurement of partial discharge for preventive diagnosis in power machinery)

  • 김태성;구할본;임장섭;정우성
    • E2M - 전기 전자와 첨단 소재
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    • 제7권1호
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    • pp.42-48
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    • 1994
  • The preventive diagnosis technique for power system is being highlighted as a research area for deterioration of insulation in machinery because of high-voltage power system. We make efforts to develop not only diagnosis of aging state but also detection of defects in the initial stage from preventive diagnosis technique. Especially, partial discharge is actively studied as a non-destructive diagnosis technique and very useful because partial discharge measurement reduces damage than conventional diagnosis technique. The loaded stress during this test is smaller than that of other diagnosis techniques. But the continuous research for various complicated analysis method is required because partial discharge has very small signals and its signals have complex forms. In this paper, the measurement of partial discharge was investigated and studied on many specimens with void. We made samples having artificial voids and measured partial discharge. In order to use as a practical diagnosis technique, we studied ways of measurement, measured illustrations and types of partial discharge which could be used in order to diagnose defects of power machinery.

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회전체 결함 진단을 위한 특징 파라미터 분석 (Feature Parameter Analysis for Rotor Fault Diagnosis)

  • 정래혁;채장범;이병학;이도환;이병곤
    • 한국유체기계학회 논문집
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    • 제15권6호
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    • pp.31-38
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    • 2012
  • Rotor of rotating machinery is the highly damaged part. Fault of 7 different types was confirmed as the main causes of rotor damage from the pump failure history data in domestic and U.S. nuclear. For each fault types, simulation testing was performed and fault signals were collected form the sensors. To calculate the statistical parameters of time-domain & frequency-domain, measured signals were analyzed by using the discrete wavelet transform, fast fourier transform, statistical analysis. Total 84 parameters were obtained. And Effectiveness factor were used to evaluate the discrimination capacity of each parameter. From the effectiveness factor, RAW-P4/RAW-P7/WT2-NNL/WT2-EE/WT1-P1 showed high ranking. Finally, these parameters were selected as the feature parameters of intelligent fault diagnostics for rotor.

Experimental Method for Durability Evaluation of a Chisel Mounted on a Composite Working Implement

  • Han, Jeongwoo;Moon, Sanggon;Lee, Geunho;Kang, Daesik
    • Journal of Biosystems Engineering
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    • 제42권4호
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    • pp.251-257
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    • 2017
  • Purpose: A chisel mounted on working implement, such as agricultural machinery used in irregular farming conditions, is subjected to highly variable fatigue loading during work. To ensure the safety of the chisel on a working implement for the duration of its service life, fatigue testing must be performed with the proper fatigue test load conditions. In this study, working loads for a chisel were developed by reconstructing loads from strain gage data collected during field tests and used to conduct fatigue tests on the chisel component. Methods: FE analysis with nCode software was utilized to select the proper quantity and locations of strain gages for load measurements. A fatigue test was performed to experimentally verify the fatigue strength of the chisel and to evaluate the validity of the load history developed with the load reconstruction technique. Results: A strain history for the chisel was obtained from data collected during field tests. The data was filtered for the 14-16 km/h speed range, connected, and merged. The chisel load history was developed using the load reconstruction technique. The resulting load history was expressed as a load spectrum using the rain-flow counting method. Conclusions: A fatigue test was conducted on a chisel under a constant load condition with an equivalent load amplitude and number of cycles, as calculated by Miner's Rule for linear damage accumulation. During the fatigue test, there were no cracks at any position. It is concluded that the fatigue test method proposed in this study can be utilized successfully as a durability evaluation method for the chisel.

Fabrication and field performance test of a tractor-mounted 6-row cabbage collector

  • Han, Kwang-Min;Ali, Mohammod;Swe, Khine Myat;Islam, Sumaiya;Chung, Sun-Ok;Kim, Dae-Geon
    • 농업과학연구
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    • 제48권1호
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    • pp.141-149
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    • 2021
  • The cultivation area for domestic cabbage increased by 26.3% from 10,968 ha in 2019 to 13,854 ha in 2020, and among leafy vegetables, the cabbage cultivation area was 62%, and production was 78.9%. Demand for field crop production of cabbage, which has a relatively high-income level compared to rice farming, is increasing, and mechanization of the field operation is urgently needed due to the insufficient development of related farming machinery. In this study, a prototype fabrication and performance test of a tractor-attached cabbage collector was carried out. The transport section was divided into two parts, one for the feeding and transportation and the other for the screening and packaging to selectively collect cabbages in bulk bags or boxes. The length of the primary collecting conveyor was designed to meet the field conditions of the Korean cabbage cultivation standards so that six cultivation rows could be worked simultaneously. Power was controlled by a hydraulic transmission line of the tractor and was easily mounted onto the 3-point hitch links behind the tractor. When the performance was evaluated, the transfer rate, loss rate, damage rate, and work performance were 100, 0, 1.2%, and 1.9 h·10 a-1. Final improvement and commercialization of the prototype would considerably contribute to the mechanization of harvesting cabbage, the main ingredient of Kimchi.

다축하중이 작용하는 방진고무부품 피로손상 파라미터 결정에 관한 연구 (Study on the Determination of Fatigue Damage Parameter for Rubber Component under Multiaxial Loading)

  • 문성인;우창수;김완두
    • Elastomers and Composites
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    • 제47권3호
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    • pp.194-200
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    • 2012
  • 고무재료는 배합조건에 따라 기계적 거동이 다르기 때문에 피로수명평가를 위해 부품소재에 대한 물성데이터 확보가 선행되어야 한다. 그러나 모든 종류의 배합조건을 고려하여 표준화된 재료물성을 확보하는 것은 현실적으로 불가능하다. 따라서 본 연구에서는 최소한의 제한된 실험으로부터 피로수명평가를 위한 입력물성을 선택하기 위한 방법을 제시하였으며, 피로수명 평가를 위한 최적 피로손상 파라미터를 결정하였다. 이러한 결과를 활용하여 부품의 피로수명 평가결과와 내구시험결과를 비교한 후, 본 연구에서 제안된 피로수명 평가절차의 타당성을 검토하였다.

에너지 등고선을 이용한 고주파 가진 조건들에 따른 선형 시스템의 피로 손상도 분석 (Analysis of Spectral Fatigue Damage of Linear Elastic Systems with Different High Cyclic Loading Cases using Energy Isocline)

  • 신성영;김찬중
    • 한국소음진동공학회논문집
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    • 제24권11호
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    • pp.840-845
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    • 2014
  • Vibration profiles consist of two kinds of pattern, random and harmonic, at general engineering problems and the detailed vibration test mode of a target system is decided by the spectral condition that is exposed under operation. In moving mobility, random responses come generally from road source; whereas the harmonic responses are triggered from rotating machinery parts, such as combustion engine or drive shaft. Different spectral input may accumulate different damage in frequency domain since the accumulated fatigue damage dependent on the pattern of input spectrum in high cyclic loading condition. To evaluate the sensitivity of spectral damage according to different loading conditions, a linear elastic system is introduced to conduct a uniaxial vibration testing. Measured data, acceleration and strain, is analyzed using energy isocline function and then, the calculated fatigue damage is compared by different loading cases, random and harmonic.

FIELD CONTROL MACHINE IN THE RECYCLED VINYL RAIL

  • I. J. Jang;S. S. Do;Park, Y. W.
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2000년도 THE THIRD INTERNATIONAL CONFERENCE ON AGRICULTURAL MACHINERY ENGINEERING. V.III
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    • pp.722-728
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    • 2000
  • This study of field control machine in the recycled vinyl rail is gantry crane type and promoting agricultural automatization through self-controlled spraying, harvesting and conveyance. In addition to, that control machine could get a cost and labor reduction effect through automatization and make better environment by preventing farmers from agrichemical damage, accidents and recycling wasted vinyl. That machine is able to be divided as traveling, spraying, harvesting and conveyance sections. In driving section consists of girder frame, carrier, rail, control system, driving system, working machine, rail and loading device for working machine. This machine has following advantages to be able to bring a big innovation in the agricultural industry. I) Accurate performance is able to be done by proper positioning due to based on the rails. 2) The soil is not made hard like heavy tractor 3) The wheel is not sank into the soil and slipped well under rain like heavy tractor. Therefore, weather and soil situation could not affect working condition. 4) Complete unmanned control and 24hours-working are available due to traveling on the rails. 5) It could use various energy resources like not only liquid fuel but also solar, common electronic power due to traveling on the rails.

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지게차 주행 환경에 따른 드라이브 엑슬 부품의 피로 및 가혹도 분석 (Fatigue and Severity Analysis of Drive Axle Parts According to Forklift Driving Environmet)

  • 유영준;안영철;이광희;박정현;이대엽;이철희
    • 드라이브 ㆍ 컨트롤
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    • 제20권2호
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    • pp.24-30
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    • 2023
  • This study aimed to analyze the fatigue of forklifts in industrial settings by assessing their stress levels during operation. Strain gauges were affixed to the dynamic components of the forklifts to gather real-time data and enhance the reliability of the analysis. Although monitoring structural loads in harsh testing environments can be challenging, the affixed strain gauges on the dynamic components can provide more precise results and improve the interpretation of data. By creating testing modes that simulate forklift usage environments and performing experiments with selected cargo and driving modes, a comparison of the damage severity of forklift parts under different driving conditions was done. These results can be utilized to forecast the lifespan of forklift parts under extreme driving conditions and assist in the design and optimization of new parts in the future.

Cavitation state identification of centrifugal pump based on CEEMD-DRSN

  • Cui Dai;Siyuan Hu;Yuhang Zhang;Zeyu Chen;Liang Dong
    • Nuclear Engineering and Technology
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    • 제55권4호
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    • pp.1507-1517
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    • 2023
  • Centrifugal pumps are a crucial part of nuclear power plants, and their dependable and safe operation is crucial to the security of the entire facility. Cavitation will cause the centrifugal pump to violently vibration with the large number of vacuoles generated, which not only affect the hydraulic performance of the centrifugal pump but also cause structural damage to the impeller, seriously affecting the operational safety of nuclear power plants. A closed cavitation test bench of a centrifugal pump is constructed, and a method for precisely identifying the cavitation state is proposed based on Complementary Ensemble Empirical Mode Decomposition (CEEMD) and Deep Residual Shrinkage Network (DRSN). First, we compared the cavitation sensitivity of pressure fluctuation, vibration, and liquid-borne noise and decomposed the liquid-borne noise by CEEMD to capture cavitation characteristics. The decomposition results are sent into a 12-layer deep residual shrinkage network (DRSN) for cavitation identification training. The results demonstrate that the liquid-borne noise signal is the most cavitation-sensitive signal, and the accuracy of CEEMD-DRSN to identify cavitation at different stages of centrifugal pumps arrives at 94.61%

Bearing fault detection through multiscale wavelet scalogram-based SPC

  • Jung, Uk;Koh, Bong-Hwan
    • Smart Structures and Systems
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    • 제14권3호
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    • pp.377-395
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    • 2014
  • Vibration-based fault detection and condition monitoring of rotating machinery, using statistical process control (SPC) combined with statistical pattern recognition methodology, has been widely investigated by many researchers. In particular, the discrete wavelet transform (DWT) is considered as a powerful tool for feature extraction in detecting fault on rotating machinery. Although DWT significantly reduces the dimensionality of the data, the number of retained wavelet features can still be significantly large. Then, the use of standard multivariate SPC techniques is not advised, because the sample covariance matrix is likely to be singular, so that the common multivariate statistics cannot be calculated. Even though many feature-based SPC methods have been introduced to tackle this deficiency, most methods require a parametric distributional assumption that restricts their feasibility to specific problems of process control, and thus limit their application. This study proposes a nonparametric multivariate control chart method, based on multiscale wavelet scalogram (MWS) features, that overcomes the limitation posed by the parametric assumption in existing SPC methods. The presented approach takes advantage of multi-resolution analysis using DWT, and obtains MWS features with significantly low dimensionality. We calculate Hotelling's $T^2$-type monitoring statistic using MWS, which has enough damage-discrimination ability. A bootstrap approach is used to determine the upper control limit of the monitoring statistic, without any distributional assumption. Numerical simulations demonstrate the performance of the proposed control charting method, under various damage-level scenarios for a bearing system.