• 제목/요약/키워드: Machinery Condition

검색결과 1,071건 처리시간 0.026초

Experimental Method for Durability Evaluation of a Chisel Mounted on a Composite Working Implement

  • Han, Jeongwoo;Moon, Sanggon;Lee, Geunho;Kang, Daesik
    • Journal of Biosystems Engineering
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    • 제42권4호
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    • pp.251-257
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    • 2017
  • Purpose: A chisel mounted on working implement, such as agricultural machinery used in irregular farming conditions, is subjected to highly variable fatigue loading during work. To ensure the safety of the chisel on a working implement for the duration of its service life, fatigue testing must be performed with the proper fatigue test load conditions. In this study, working loads for a chisel were developed by reconstructing loads from strain gage data collected during field tests and used to conduct fatigue tests on the chisel component. Methods: FE analysis with nCode software was utilized to select the proper quantity and locations of strain gages for load measurements. A fatigue test was performed to experimentally verify the fatigue strength of the chisel and to evaluate the validity of the load history developed with the load reconstruction technique. Results: A strain history for the chisel was obtained from data collected during field tests. The data was filtered for the 14-16 km/h speed range, connected, and merged. The chisel load history was developed using the load reconstruction technique. The resulting load history was expressed as a load spectrum using the rain-flow counting method. Conclusions: A fatigue test was conducted on a chisel under a constant load condition with an equivalent load amplitude and number of cycles, as calculated by Miner's Rule for linear damage accumulation. During the fatigue test, there were no cracks at any position. It is concluded that the fatigue test method proposed in this study can be utilized successfully as a durability evaluation method for the chisel.

Study on Leading-phase Operation Capability of a 770 MW Jumbo Hydro-generator based on Stability Analysis and End-Region Heat Analysis

  • Fan, Zhen-nan;Zhou, Zhi-ting;Li, Jian-fu;Wen, Kun;Wang, Jun;Sun, Zhang;Wang, Tao;Yao, Bing
    • Journal of Electrical Engineering and Technology
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    • 제13권3호
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    • pp.1317-1325
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    • 2018
  • A generator-grid coupling calculation model is established to study the leading-phase operational capability of a 770 MW jumbo hydro-generator in a Chinese ultra-mega hydropower station. The static and dynamic stability of the generator are analyzed and calculated to obtain stability limits under leading-phase operating conditions. Three-dimensional (3D) time-varying nonlinear moving electromagnetic and temperature field models of the generator end-region are also established and used to determine the magnetic field, loss, and temperature of the end-region under the leading-phase operating condition. The simulation results agree with data measured from the actual 770 MW hydro-generator. This paper provides reliable reference data for the leading-phase operation of a jumbo hydro-generator, which will help to improve in the design and manufacture of future hydro-generators.

극저온 액체수소 기화기용 인쇄기판 열교환기의 동결 조건에 관한 실험적 연구 (Experimental Investigation on the Freezing Condition of Printed Circuit Heat Exchanger for Cryogenic Liquid Hydrogen Vaporizer)

  • 김우경;김보겸;손상호;이공훈;김정철
    • 한국수소및신에너지학회논문집
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    • 제35권2호
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    • pp.240-248
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    • 2024
  • The purpose of this study is to investigate the freezing phenomena in printed circuit heat exchanger (PCHE) for cryogenic liquid hydrogen vaporizer. Local freezing phenomena in hot channels should be avoided in designing PCHE for cryogenic liquid hydrogen vaporizer. Hence, the flow and thermal characteristics of PCHE is experimentally investigated to figure out the conditions under when freezing occurs. To conduct lab-scale PCHE experiment, liquid nitrogen is used as a working fluid in cold channels instead of using liquid hydrogen. Glycol water is used as a working fluid in hot channels. Based on the experimental data, ratio between mass flow rates of cold channels and that of hot channels is proposed as contour map to avoid the freezing phenomena in PCHE.

Factorial Experiment for Drum-type Secondary Separating Part of Self-propelled Pepper Harvester

  • Nam, Ju-Seok;Kang, Young-Sun;Kim, Su-Bin;Kim, Dae-Cheol
    • Journal of Biosystems Engineering
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    • 제42권4호
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    • pp.242-250
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    • 2017
  • Purpose: This study was conducted to determine the appropriate operating conditions through a factorial experiment for the secondary separating part of the self-propelled pepper harvester. Methods: An experimental setup that simulates the secondary separating part of the self-propelled pepper harvester was organized. Test samples were classified into three types according to the number of peppers on a stem, and 12 sets were prepared for each type. Among the operating conditions of the secondary separating part, the rotational speed of drum B (four levels), radial clearance between drums and cylindrical teeth (three levels), and speed ratio between the three drums (two levels) were set as the test factors, and tests were repeated three times for different levels of each factor. The appropriate operating conditions were determined by analyzing the separation ratio and damage ratio of the peppers collected through the secondary separating part. Results: The test factors changed the overall separation ratio and overall damage ratio in similar trends. In other words, the conditions that caused high overall separation ratios also exhibited high overall damage ratios. Owing to the high overall damage ratio in the condition with the highest overall separation ratio, the operating conditions should be selected considering both ratios. Conclusions: When the condition with more than 60% of overall separation ratio and less than 15% of overall damage ratio was considered as the appropriate operating condition, 70 rpm of the rotational speed of drum B, 5 mm of the radial clearance between drums and cylindrical teeth, and 7:3:5 for the speed ratio of the three drums A, B, and C should be applied for the secondary separating part used in this study. Supplementary studies will be required in the future to find optimal operating conditions through the actual field test under further divided test factors.

An Experimental Study on the Combustion Characteristics of a Low NOx Burner Using Reburning Technology

  • Ahn, Koon-Young;Kim, Han-Seok;Son, Min-Gyu;Kim, Ho-Keun;Kim, Yong-Mo
    • Journal of Mechanical Science and Technology
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    • 제16권7호
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    • pp.950-958
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    • 2002
  • The combustion characteristics of a low NOx burner using reburning technology have been experimentally studied. The return burner usually has three distinct reaction zones which include the primary combustion zone, the reburn zone and the burnout zone by provided secondary air. NOx is mainly produced in a primary combustion zone and a certain portion of NOx can be converted to nitrogen in the rebury zone. In the burnout zone, the unburned mixtures are completely oxidated by supplying secondary air. Liquefied Petroleum Gas (LPG) was used as main and reburn fuels. The experimental parameters investigated involve the main/reburn fuel ratio, the primary/secondary air ratio, and the injection location of rebury fuel and secondary air. When the amount of return fuel reaches to the 20-30% of the total fuel used, the overall NO reduction of 50% is achieved. The secondary air is injected by two different ways including vertical and parallel injection. The injector of secondary air is located at the downstream region of furnace for a vertical-injection mode, which is also placed at the inlet primary-air injection region for a parallel-injection mode. In case of the vertical injection of the secondary air flow, the NOx formation of stoichiometric condition at a primary combustion zone is nearly independent of the rebury conditions (locations, fuel/air ratios) while the NOx emission of the fuel-lean condition is considerably influenced by the reburn conditions. In case of the parallel injection of the secondary air, the NOx emission is sensitive to the air ratio rather than the fuel ratio and the reburning process often coupled with the multiple air-staging and fuel-staging combustion processes.

농작업 부하 데이터를 활용한 80 kW급 전기구동 AWD 트랙터의 시뮬레이션 모델 개발 (Development of a Simulation Model for an 80 kW-class Electric All-Wheel-Drive (AWD) Tractor using Agricultural Workload)

  • 백승윤;김완수;김연수;김용주;박철규;안수철;문희창;김봉상
    • 드라이브 ㆍ 컨트롤
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    • 제17권1호
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    • pp.27-36
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    • 2020
  • The aim of this study is to design a simulation model for an electric All-Wheel-Drive (AWD) tractor to evaluate the performance of the selected component and agricultural work ability. The electric AWD tractor consists of four motors independently for each drive wheel, and each motor is combined with an engine generator, a battery pack, and reducers. The torque data of a 78 kW-class tractor was measured during plow tillage and driving operation to develop a workload cycle. A simulation model was developed by using commercial software, Simulation X, and it used the workload as the simulation condition. As a result of simulation analysis, the drive system, including an electric motor and reducers, was able to cope with high load during plow tillage. The SOC (State of Charge) level was influenced by the output power of the motor, and it was maintained in the range of 50~80%. The fuel consumed by the engine was about 18.23 L during working on a total of 8 fields. The electric AWD tractor was able to perform agricultural work for about 7 hours. In the future study, the electric AWD tractor will be developed reflecting the simulation condition. Research on the comparison between the simulation model and the electric AWD tractor should be performed.

Implementation of Remote Monitoring Scenario using CDMA Short Message Service for Protected Crop Production Environment

  • Bae, Keun-Soo;Chung, Sun-Ok;Kim, Ki-Dae;Hur, Seung-Oh;Kim, Hak-Jin
    • Journal of Biosystems Engineering
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    • 제36권4호
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    • pp.279-284
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    • 2011
  • Protected vegetable production area is greater than 26% of the total vegetable production area in Korea, and portion of protected production area is increasing for flowers and fruits. To secure stable productivity and profitability, continuous and intensive monitoring and control of protected crop production environment is critical, which is labor- and time-consuming. Failure to maintain proper environmental conditions (e.g., light, temperature, humidity) leads to significant damage to crop growth and quality, therefore farmers should visit or be present close to the production area. To overcome these problems, application of remote monitoring and control of crop production environment has been increasing. Wireless monitoring and control systems have used CDMA, internet, and smart phone communications. Levels of technology adoption are different for farmers' needs for their cropping systems. In this paper, potential of wireless remote monitoring of protected agricultural environment using CDMA SMS text messages was reported. Monitoring variables were outside weather (precipitation, wind direction and velocity, temperature, and humidity), inside ambient condition (temperature, humidity, $CO_2$ level, and light intensity), irrigation status (irrigation flow rate and pressure), and soil condition (volumetric water content and matric potential). Scenarios and data formats for environment monitoring were devised, tested, and compared. Results of this study would provide useful information for adoption of wireless remote monitoring techniques by farmers.

압축비 변화가 수소-천연가스 엔진의 배기특성에 미치는 영향 (Effect of Compression Ratio Change on Emission Characteristics of HCNG Engine)

  • 이성원;임기훈;박철웅;최영;김창기
    • 대한기계학회논문집B
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    • 제37권5호
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    • pp.473-479
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    • 2013
  • 본 연구에서는 천연가스 70%, 수소 30%의 조성비를 가진 HCNG연료와 천연가스를 각각 대형천연가스엔진에 공급하여 실험을 수행하였다. 고압축비의 수소-천연가스(HCNG)엔진의 배기특성을 살펴보기 위하여 부분부하조건에서 공기과잉률 변화에 따른 각 연료의 배출가스를 분석하였다. 실험결과 압축비가 증가함에 따라 열효율이 향상되었으며 그로인해 $CO_2$ 배출량은 감소하였다. 낮은 배기가스온도에 의하여 산화가 활발히 이루어지 못해 CO의 배출량이 증가하였다. 동일한 공기과잉률에서 압축비가 증가하면 $NO_x$의 배출량이 증가하였다. 하지만 ${\lambda}$=1.9이상의 영역에서는 MBT 점화시기가 동일해지기 때문에 압축비의 영향을 받지 않았다.

자동차 엔진 폐열 회수 동력시스템에서 용적형 팽창기의 설계 팽창비 최적화 (Optimization of Design Pressure Ratio of Positive Displacement Expander for Engine Waste Heat Recovery of Vehicle)

  • 김영민;신동길;김창기;우세종;최병철
    • 에너지공학
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    • 제21권4호
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    • pp.411-418
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    • 2012
  • 본 연구에서는 가솔린 엔진 자동차의 엔진 폐열 회수를 위한 이중 회로 랭킨 사이클 시스템에서 용적형 팽창기의 설계 팽창비에 따른 성능 해석이 수행되었다. 자동차 엔진 폐열 이용 랭킨 사이클 시스템에 사용되는 용적형 팽창기는 운전 조건에 따라 설계 팽창비가 운전 압력비보다 낮은 저팽창 조건과 설계 팽창비가 운전 압력비보다 높은 과팽창 조건으로 운전되므로 탈설계 조건에서 성능 예측이 중요하다. 또한 용적형 팽창기는 자동차 적용시 팽창효율 뿐만 아니라 부피와 무게를 최소화하는 것이 매우 중요하므로 이를 고려한 설계 팽창비의 최적화가 요구된다. 본 연구에서는 용적형 팽창기의 탈설계 조건에서 성능 예측을 통해 팽창효율과 팽창기의 용적을 동시에 고려하여 설계 팽창비를 목표 운전 압력비보다 낮도록 하여 저팽창 운전을 하도록 설계 하는 것이 유리함을 제시하였다.