• Title/Summary/Keyword: Machinery Condition

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Experimental Method for Durability Evaluation of a Chisel Mounted on a Composite Working Implement

  • Han, Jeongwoo;Moon, Sanggon;Lee, Geunho;Kang, Daesik
    • Journal of Biosystems Engineering
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    • v.42 no.4
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    • pp.251-257
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    • 2017
  • Purpose: A chisel mounted on working implement, such as agricultural machinery used in irregular farming conditions, is subjected to highly variable fatigue loading during work. To ensure the safety of the chisel on a working implement for the duration of its service life, fatigue testing must be performed with the proper fatigue test load conditions. In this study, working loads for a chisel were developed by reconstructing loads from strain gage data collected during field tests and used to conduct fatigue tests on the chisel component. Methods: FE analysis with nCode software was utilized to select the proper quantity and locations of strain gages for load measurements. A fatigue test was performed to experimentally verify the fatigue strength of the chisel and to evaluate the validity of the load history developed with the load reconstruction technique. Results: A strain history for the chisel was obtained from data collected during field tests. The data was filtered for the 14-16 km/h speed range, connected, and merged. The chisel load history was developed using the load reconstruction technique. The resulting load history was expressed as a load spectrum using the rain-flow counting method. Conclusions: A fatigue test was conducted on a chisel under a constant load condition with an equivalent load amplitude and number of cycles, as calculated by Miner's Rule for linear damage accumulation. During the fatigue test, there were no cracks at any position. It is concluded that the fatigue test method proposed in this study can be utilized successfully as a durability evaluation method for the chisel.

Study on Leading-phase Operation Capability of a 770 MW Jumbo Hydro-generator based on Stability Analysis and End-Region Heat Analysis

  • Fan, Zhen-nan;Zhou, Zhi-ting;Li, Jian-fu;Wen, Kun;Wang, Jun;Sun, Zhang;Wang, Tao;Yao, Bing
    • Journal of Electrical Engineering and Technology
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    • v.13 no.3
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    • pp.1317-1325
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    • 2018
  • A generator-grid coupling calculation model is established to study the leading-phase operational capability of a 770 MW jumbo hydro-generator in a Chinese ultra-mega hydropower station. The static and dynamic stability of the generator are analyzed and calculated to obtain stability limits under leading-phase operating conditions. Three-dimensional (3D) time-varying nonlinear moving electromagnetic and temperature field models of the generator end-region are also established and used to determine the magnetic field, loss, and temperature of the end-region under the leading-phase operating condition. The simulation results agree with data measured from the actual 770 MW hydro-generator. This paper provides reliable reference data for the leading-phase operation of a jumbo hydro-generator, which will help to improve in the design and manufacture of future hydro-generators.

Experimental Investigation on the Freezing Condition of Printed Circuit Heat Exchanger for Cryogenic Liquid Hydrogen Vaporizer (극저온 액체수소 기화기용 인쇄기판 열교환기의 동결 조건에 관한 실험적 연구)

  • WOOKYOUNG KIM;BOKYEM KIM;SANGHO SOHN;KONG HOON LEE;JUNGCHUL KIM
    • Transactions of the Korean hydrogen and new energy society
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    • v.35 no.2
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    • pp.240-248
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    • 2024
  • The purpose of this study is to investigate the freezing phenomena in printed circuit heat exchanger (PCHE) for cryogenic liquid hydrogen vaporizer. Local freezing phenomena in hot channels should be avoided in designing PCHE for cryogenic liquid hydrogen vaporizer. Hence, the flow and thermal characteristics of PCHE is experimentally investigated to figure out the conditions under when freezing occurs. To conduct lab-scale PCHE experiment, liquid nitrogen is used as a working fluid in cold channels instead of using liquid hydrogen. Glycol water is used as a working fluid in hot channels. Based on the experimental data, ratio between mass flow rates of cold channels and that of hot channels is proposed as contour map to avoid the freezing phenomena in PCHE.

Factorial Experiment for Drum-type Secondary Separating Part of Self-propelled Pepper Harvester

  • Nam, Ju-Seok;Kang, Young-Sun;Kim, Su-Bin;Kim, Dae-Cheol
    • Journal of Biosystems Engineering
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    • v.42 no.4
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    • pp.242-250
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    • 2017
  • Purpose: This study was conducted to determine the appropriate operating conditions through a factorial experiment for the secondary separating part of the self-propelled pepper harvester. Methods: An experimental setup that simulates the secondary separating part of the self-propelled pepper harvester was organized. Test samples were classified into three types according to the number of peppers on a stem, and 12 sets were prepared for each type. Among the operating conditions of the secondary separating part, the rotational speed of drum B (four levels), radial clearance between drums and cylindrical teeth (three levels), and speed ratio between the three drums (two levels) were set as the test factors, and tests were repeated three times for different levels of each factor. The appropriate operating conditions were determined by analyzing the separation ratio and damage ratio of the peppers collected through the secondary separating part. Results: The test factors changed the overall separation ratio and overall damage ratio in similar trends. In other words, the conditions that caused high overall separation ratios also exhibited high overall damage ratios. Owing to the high overall damage ratio in the condition with the highest overall separation ratio, the operating conditions should be selected considering both ratios. Conclusions: When the condition with more than 60% of overall separation ratio and less than 15% of overall damage ratio was considered as the appropriate operating condition, 70 rpm of the rotational speed of drum B, 5 mm of the radial clearance between drums and cylindrical teeth, and 7:3:5 for the speed ratio of the three drums A, B, and C should be applied for the secondary separating part used in this study. Supplementary studies will be required in the future to find optimal operating conditions through the actual field test under further divided test factors.

An Experimental Study on the Combustion Characteristics of a Low NOx Burner Using Reburning Technology

  • Ahn, Koon-Young;Kim, Han-Seok;Son, Min-Gyu;Kim, Ho-Keun;Kim, Yong-Mo
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.950-958
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    • 2002
  • The combustion characteristics of a low NOx burner using reburning technology have been experimentally studied. The return burner usually has three distinct reaction zones which include the primary combustion zone, the reburn zone and the burnout zone by provided secondary air. NOx is mainly produced in a primary combustion zone and a certain portion of NOx can be converted to nitrogen in the rebury zone. In the burnout zone, the unburned mixtures are completely oxidated by supplying secondary air. Liquefied Petroleum Gas (LPG) was used as main and reburn fuels. The experimental parameters investigated involve the main/reburn fuel ratio, the primary/secondary air ratio, and the injection location of rebury fuel and secondary air. When the amount of return fuel reaches to the 20-30% of the total fuel used, the overall NO reduction of 50% is achieved. The secondary air is injected by two different ways including vertical and parallel injection. The injector of secondary air is located at the downstream region of furnace for a vertical-injection mode, which is also placed at the inlet primary-air injection region for a parallel-injection mode. In case of the vertical injection of the secondary air flow, the NOx formation of stoichiometric condition at a primary combustion zone is nearly independent of the rebury conditions (locations, fuel/air ratios) while the NOx emission of the fuel-lean condition is considerably influenced by the reburn conditions. In case of the parallel injection of the secondary air, the NOx emission is sensitive to the air ratio rather than the fuel ratio and the reburning process often coupled with the multiple air-staging and fuel-staging combustion processes.

Development of a Simulation Model for an 80 kW-class Electric All-Wheel-Drive (AWD) Tractor using Agricultural Workload (농작업 부하 데이터를 활용한 80 kW급 전기구동 AWD 트랙터의 시뮬레이션 모델 개발)

  • Baek, Seung Yun;Kim, Wan Soo;Kim, Yeon Soo;Kim, Yong Joo;Park, Cheol Gyu;An, Su Cheol;Moon, Hee Chang;Kim, Bong Sang
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.27-36
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    • 2020
  • The aim of this study is to design a simulation model for an electric All-Wheel-Drive (AWD) tractor to evaluate the performance of the selected component and agricultural work ability. The electric AWD tractor consists of four motors independently for each drive wheel, and each motor is combined with an engine generator, a battery pack, and reducers. The torque data of a 78 kW-class tractor was measured during plow tillage and driving operation to develop a workload cycle. A simulation model was developed by using commercial software, Simulation X, and it used the workload as the simulation condition. As a result of simulation analysis, the drive system, including an electric motor and reducers, was able to cope with high load during plow tillage. The SOC (State of Charge) level was influenced by the output power of the motor, and it was maintained in the range of 50~80%. The fuel consumed by the engine was about 18.23 L during working on a total of 8 fields. The electric AWD tractor was able to perform agricultural work for about 7 hours. In the future study, the electric AWD tractor will be developed reflecting the simulation condition. Research on the comparison between the simulation model and the electric AWD tractor should be performed.

Implementation of Remote Monitoring Scenario using CDMA Short Message Service for Protected Crop Production Environment

  • Bae, Keun-Soo;Chung, Sun-Ok;Kim, Ki-Dae;Hur, Seung-Oh;Kim, Hak-Jin
    • Journal of Biosystems Engineering
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    • v.36 no.4
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    • pp.279-284
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    • 2011
  • Protected vegetable production area is greater than 26% of the total vegetable production area in Korea, and portion of protected production area is increasing for flowers and fruits. To secure stable productivity and profitability, continuous and intensive monitoring and control of protected crop production environment is critical, which is labor- and time-consuming. Failure to maintain proper environmental conditions (e.g., light, temperature, humidity) leads to significant damage to crop growth and quality, therefore farmers should visit or be present close to the production area. To overcome these problems, application of remote monitoring and control of crop production environment has been increasing. Wireless monitoring and control systems have used CDMA, internet, and smart phone communications. Levels of technology adoption are different for farmers' needs for their cropping systems. In this paper, potential of wireless remote monitoring of protected agricultural environment using CDMA SMS text messages was reported. Monitoring variables were outside weather (precipitation, wind direction and velocity, temperature, and humidity), inside ambient condition (temperature, humidity, $CO_2$ level, and light intensity), irrigation status (irrigation flow rate and pressure), and soil condition (volumetric water content and matric potential). Scenarios and data formats for environment monitoring were devised, tested, and compared. Results of this study would provide useful information for adoption of wireless remote monitoring techniques by farmers.

Effect of Compression Ratio Change on Emission Characteristics of HCNG Engine (압축비 변화가 수소-천연가스 엔진의 배기특성에 미치는 영향)

  • Lee, Sung Won;Lim, Gi Hun;Park, Cheol Woong;Choi, Young;Kim, Chang Gi
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.5
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    • pp.473-479
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    • 2013
  • This study focused on a heavy-duty natural gas engine fuelled with HCNG (CNG: 70 vol%, hydrogen: 30 vol%) and CNG. To study the emission characteristics of an HCNG engine with high compression ratio, the exhaust gas of CNG and HCNG fuel were analyzed in relation to the change in the compression ratio at the half load condition. The results showed that the thermal efficiency improved with an increase in the compression ratio. Consequently, $CO_2$ emission decreased. CO emission increased with inefficient oxidation due to the low exhaust gas temperature. $NO_x$ emission with high compression ratio was increased at the same excess air ratio condition. However, $NO_x$ emission was not affected by a compression ratio exceeding ${\lambda}$ = 1.9 because of the same MBT timing.

Optimization of Design Pressure Ratio of Positive Displacement Expander for Engine Waste Heat Recovery of Vehicle (자동차 엔진 폐열 회수 동력시스템에서 용적형 팽창기의 설계 팽창비 최적화)

  • Kim, Young Min;Shin, Dong Gil;Kim, Chang Gi;Woo, Se Jong;Choi, Byung Chul
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.411-418
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    • 2012
  • The effect of built-in volume ratio of expander on the performance of a two-loop Rankine cycle system for engine waste heat recovery of vehicle has been investigated. In the case of positive displacement expander in the various operating condition of the vehicle, it can operate in both under-expansion and over-expansion conditions. Therefore, the analysis of off-design performance for the expander is very important. Furthermore, the volume and weight of the expander as well as the efficiency must be considered in the optimization of the expander. This study shows that the built-in volume ratio of expander causing under-expansion at a target condition is more desirable considering the off-design performance and size of the expander, based on the simple modeling of off-design operation of the expander.