• Title/Summary/Keyword: Machine tool vibration

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A Study on Ball Screw Polishing Using Magnetic Assisted Polishing (자기연마법을 이용한 볼나사의 연마가공에 관한 연구)

  • 이용철;이응숙;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.43-47
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    • 1995
  • The ball screw is one of the important mechanical parts for the linear motion feeding systems. The usage of the ball screw has been growing in various industrial fields such as CNC machine tool, industrial robot and automated systems. Because of ever increasing demand for ball screws, increased accuracy and quality of the ball screw is needed,especially the surface roughness of the ball contact area in order to diminish noise and vibration. Therefore to improve the surface roughness of the area,we introduced magnetic assisted polishing which is one of the new potential polishing methods. In this study, diamond slurry and iron powder was used for magnetic assisted polishing of the ball bearing surface. This polishing process was experimentally confirmed to improve the surface roughness of the ball bearing.

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Optimal Design of a Vibration Absorber Against Machine Tool Chatter (공작기계 채터 방지를 위한 진동흡수기의 최적설계)

  • 김광준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.162-170
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    • 1984
  • 대부분의 동적댐퍼들은 주구조물의 진동진폭을 정해진 주파수 변위내에서 최대로 줄이는 것을 목 표로 한다. 그러나 공작기계의 안정성은 시편과 공구사이의 상대변위와 절삭력에 의해 결정되는 전달함수의 최대크기에 의해서보다는 실수부분의 최소치에 의해 결정된다는 것이 잘 알려져 있 다. 본 논문에서는 이 사실에 착안하여 공작기계에서 발생하는 채터를 흡수하기 위한 최적의 댐 퍼를 설계하는 절차를 제시하고 1 자유도로 대표될 수 있는 구조물의 경우에 대하여 구체적인 방 법을 예시하였다. 종래의 최적 댐퍼의 성질을 구하는 방법에 비해 수학적인 절차가 약간 복잡해 지기는 하나 전산기를 이용하여 큰 어려움이 없이 최적의 설계자료를 얻을 수 있다. 댐퍼 질량이 정해졌을 때 감쇠율과 스프링 계수를 변수로 하는 목표함수가 하나의 식으로 유도될 수 없기 때 문 에 간단한 최적화 방법으로 이변수 황금분할법을 사용하였다. 수치적인 예를 통하여 종래의 다른 방법에 의한 결과와 비교하고 제안된 방법론의 타당성을 입증하였다.

A Study on the Modeling and Analysis of Chatter in Turning Operation (선반가공시 채터 모델링과 분석에 관한 연구)

  • 윤문철;조현덕;김성근;김영국;조희근
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.76-83
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    • 2001
  • In this study, the static and dynamic characteristics of turning process was modelled and the analytic realization of regen-erative chatter mechanism was discussed. In this regard, we have discussed on the comparative assessment of recursive times series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision turning operation. In this study, simulation and experimental work were performed to show the malfunction behaviors. For this purpose, new Recursive Extended Instrument Variable Method(REIVM) was adopted for the on-line system identification and monitoring of a machining process. Also, we can apply REIVE algorithms in real process for the detection of chatter frequency and dynamic property and analyze the stability lobe of the system by changing a parameter of cutting dynamics in regenerative chatter mechanics, if it is stable or unstable, Also, The stability lobe of chatter was analysed.

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Evaluation of fracture toughness of dynamic interlaminar for CFRP laminate plates inserted interleaf (인터리브가 삽입된 CFRP 적층판의 인성평가)

  • 김지훈;강태식;한길영;김재열;심재기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.91-96
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    • 2001
  • In this paper, an investigation was performed on the dynamic interlaminar fracture toughness of CFRP(carbon filber rein-forcement plastics). Specimens used in this experiments are CF/PEEK laminated plates. In this experiments, Split Hopkin-sons Bar(SHPE) tes was apply to dynamic and notched flexure test. The model II fracture toughness of each unidirectional CFRP was estimated by the analyzed deflection of the specimen and J-integral with the measured impulsive load and reac-tions at the supported points. As an experimental results the vibration amplitude of [$0^{\circ}_10 /F_4 0^{\circ}_10 $] j-aminates appear more than that of [$0^{\circ}_10 /F_2 0^{\circ}_10 $ laminates for the j-integral and displacement velocity at a measuring point. Also, it is thought that the dynamic fracture toughness of two kind specimen(CF/PEEK) with the crease of displacement velocity becomes great at a measuring point with in the range of measurement.

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An Experimental Aspects on the Relationship between the Chatter Vibration and the Wheel life in a Grinding Process (연삭의 채터 발생과 연삭 숫돌 수명의 연관성에 대한 실험적 고찰)

  • 이상태;이재환;정윤교;김재실
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.53-57
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    • 2002
  • The chatter to raise grinding operating is reduce the precision and the quality. In this study, In reply to AE signal and the normal force generated in the grinding operating were measured (1) the amplitude in the mathematical model of the normal force is the form as to transform an exponential (2) the chatter growth is minus point of an exponent. (3) From the observed wheel aspect after the chatter growth, it was to investigated the concern of the chatter growth and the wheel life.

Development of high-precision 2-axis translation system comprised of microstage and global stage (Microstage와 global stage를 결합한 초정밀 2축 이동장치 개발)

  • 김종윤;엄태봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.311-314
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    • 1997
  • According to the development of industrial equipment such as semiconductor manufacturing machines, optical device, and precision machine tool, a high-precision translation system with wide range has been required. This paper describes a high-precision 2-axis translation system, which consists of microstage and global stage. In order to achieve the highresolution in the long range, some engineering techniques are used. Three linear guides with flexible coupling are adopted to reduce the motor vibration in the global stage. A simple elastic hinge structure activated by five PZT is applied to reduce the angular dev~atlon. As the result of combination of microstage and global stage associated with some engineering techniques, the 2-axis translation system can measure the 200 X 200 mrn range with the nanometer accuracy.

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Dual Mass Flywheel 시스템의 설계파라미터에 관한 연구

  • 송준혁
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.167-172
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    • 1996
  • A Dual Mass Flywheel system is a evolution to the reduction of torsional vibration and impact noise occuring in powertrain when a vehicle is eit-her moving or idling. The name already explains what it is : The mass of the conventional single mass flywheel is divided. One section continues to belong to the mass moment of inertia of the engine-side. The ot-her section increass the mass moment of inertia of the transmission-side. The two masses are connected via a spring /damping system. This reduces the speed at which the dreaded resonance occurs to below idle speed. Since 1984 Dual Mass Flywheel has been de-veloped again and again. But the prosidures of de-velopment of D.M.F system didn't have had differe-nce from conventional clutch system's trial and err-or This paper presents the method for systematical design of D.M.F system with demensionless design variables of D.M.F system mass ratio between two flywheels λ. natual frequency rate of two flywheel s, ${\gamma}$and viscosity coefficient ζ. And experimental re-sults are used to prove these theoretical results.

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Vibration Analysis of 3-Dimensional Structure by using Mixed Method of Finite Element-Transfer Matrix (유한요소-전달행렬의 혼합물을 이용한 3차원 구조물의 진동해석)

  • 이동명
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.16-22
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    • 2001
  • In this study for reduction degree of freedom of dynamic model, a mixed method to combined finite element method and transfer matrix method is presented. This offers the advantages of an automatic reduction in the size of the eigenvalues problem and of a straightforward means of dynamic substructuring. The analytical procedure in this method for dynamic analysis of 3-dimensional cantilevered box beam are described. the result of numerical example is shown to demonstate the efficiency and accuracy of this method. The result form this example agree well those obtained by ANSYS, By using this technique, the number of nodes required in the regular finite element method is reduced and therefore a smaller com-puter can be used.

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Flow and Pressure Ripple Characteristics of Hydrostatic Transmissions (유압전동장치의 유량 압력맥동 특성)

  • 김도태;윤인균
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.120-126
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    • 2001
  • This study deals with a flow and pressure ripple characteristics for a hydrostatic transmission(HST) consisting of a vari-able axial piston pump connected in an open loop to a fixed displacement axial piston motor. These flow ripples produced by pump and motor in HST interacts with the source impedances of the pump or motor and dynamic characteristics of the connected pipeline, and results in a pressure ripples, Pressure ripples. Pressure ripples in HSP is major source of vibration, which can lead to fatigue failure of components and cause noise. In this paper, the flow ripples generated by a swash plate type axial piston pump or motor in HST are measured by making use of hydraulic pipeline dynamics and the measured pressure data at two points along the pipeline. By using the self-checking functions, the validity of the method us investigated by comparison with the measured and estimated pressure ripples at the halfway section of the pipeline, and good agreement is achieved.

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Estimation of stress concentration factor in bolt jointed structure with variable preload (체결력에 따른 볼트 결합구조물의 응력집중계수 평가)

  • 송준혁
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.298-303
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    • 1998
  • Most of mechanical structures are combined of substructures such as beam and/or plates. There are few system with unibody structures but are not a few systems with united body structures. Generally the dynamic analysis of whole structures is perform ed under alternating load. However, the analysis of each joint area is more important than others for zero severity. This paper presents the results of analysis of concentration stress in bolt jointed structure with variable preload. At frist, a static vibration test was performed to find out a nominal stress of bolt joint ed plates from the relationship between natural frequency and nominal stress. Then a concentration stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promising implications for safer design with fatigue quality index of stress concentration factor and has merit for cost down and saving time at the beginning of vehicle development.

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