• Title/Summary/Keyword: Machine drives

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Measuring Automation System for Analysis of Dimensional Reationships On the Machine (상관관계 해석을 고려한 온 더 머신 자동측정 시스템)

  • 정성종
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.183-187
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    • 1996
  • On the machine measuring system composed of touch trigger probes, a DNC module, a CMM module, an analysis module and a man-machine interface unit was developed. Measuring accuracy is affected by working accuracy of the on the machine measuring system. The working accuracy of the system is due to geometric errors of th machine tool, servo errors of feed drives and positioning errors of probes. In order to compensate for the measuring errors due to the working accuracy, a calibration module was developed. The measuring automation system was realized with the on the machine measuring system and an IBM-PC on the machine center through a RS-232C. It turns the machining machine (CMM). The system is used for dimensional checking of machined components. initial job setup, part identification, identification of machining errors due to deflection and wear of tools. cutter run out, and calibration of machine tools. A horizontal machining center equipped with FANUC OMC wre used for verification of the system. The validity and reliability of the system. The validity and reliability of the system were confirmed through a series of experiments with gage blocks, ring gages, comparison measurement with a commercial CMM, and so on.

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A Study on the Observer Design for Brushless Permanent-Magnet Synchronous Motor (브러쉬없는 영구자석형 동기모터의 관측자 구성에 관한 연구)

  • Rhee, Jun-Seong;Lee, Je-Hie;Yang, Nam-Yeol;Huh, Uk-Youl
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.39-42
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    • 1994
  • The application of speed or position control technique in AC drives demands accurate position and velocity feedback information. Generally, resolver and absolute encoders are used as a velocity or position sensor. But they increase cost and when the sampling frequency is faster than sensoer's output frequency we can't Set exact information. In order to solve this problem this thesis proposes a speed and a position observer design for Permanent-Magnet Synchronous Motors(PMSM) specialty in low speed drives. Most literatures on this topic design the observer based on the field_oriented d_q model. But in this thesis, a new approach to machine dynamics is proposed. Since it is difficult to design the observer using the nonlinear model, the machine model is here linearlized at the operating point. The observer designed is implemented by software using Intel's 8097 microprocessor and verifies the proper performance of observer by simulation and experiment.

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Design and Implementation of an Adaptive Sliding-Mode Observer for Sensorless Vector Controlled Induction Machine Drives

  • Zhang, Yanqing;Yin, Zhonggang;Liu, Jing;Tong, Xiangqian
    • Journal of Electrical Engineering and Technology
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    • v.13 no.3
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    • pp.1304-1316
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    • 2018
  • An adaptive sliding-mode observer for speed estimation in sensorless vector controlled induction machine drives is proposed in this paper to balance the dilemma between the requirement of fast reaching transient and the chattering phenomenon reduction on the sliding-mode surface. It is well known that the sliding-mode observer (SMO) suffers from the chattering phenomenon. However, the reduction of the chattering phenomenon will lead to a slow transient process. In order to balance this dilemma, an adaptive exponential reaching law is introduced into SMO by optimizing the reaching way to the sliding-mode surface. The adaptive exponential reaching law is based on the options of an exponential term that adapts to the variations of the sliding-mode surface and system states. Moreover, the proposed sliding-mode observer considering adaptive exponential reaching law, which is called adaptive sliding-mode observer (ASMO), is capable for reducing the chattering phenomenon and decreasing the reaching time simultaneously. The stability analysis for ASMO is achieved based on Lyapunov stability theory. Simulation and experimental results both demonstrate the correctness and the effectiveness of the proposed method.

A Study on Energy Consumption Model for Driving Systems of Machine Tools (공작기계 구동장치의 에너지 소비 모델에 대한 연구)

  • Park, HyeonWoong;Lee, JeongWon;Seol, Won-Kyu;Chung, Se-Kyo
    • Proceedings of the KIPE Conference
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    • 2017.11a
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    • pp.61-62
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    • 2017
  • The motor used as a drive in machine tools is the largest part of energy consumption. Therefore, it is essential to optimize the energy consumption of the motor to improve the energy efficiency of machine tools. In this paper, the energy consumption model of motor drives is derived from the operating conditions of machine tools. The validity of the derived model is verified through the experiments.

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Tuning-free Anti-windup Strategy for High Performance Induction Machine Drives (고성능 유도전동기 구동을 위한 자동 튜닝 Anti-windup 기법)

  • Seok Jul-Ki;Bae Sang-Gyu;Lee Dong-Choon
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.312-315
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    • 2004
  • This paper presents a tuning-free conditional integration anti-windup strategy for induction machine with Proportional-Integral (PI) type speed controller. The on/off condition of integral action is determined by the frequency domain analysis of machine torque command without a prior knowledge of set-point changes. There are no tuning parameters to be selected by users for anti-windup scheme. In addition, the dynamic performance of the proposed scheme assures a desired tracking response curve with minimal oscillation and settling time even in the change of operating conditions. This algorithm is useful in many high performance induction machine applications not to allow the oscillation and overshoot of speed/torque responses. The main idea can be extended to general applications such as chemical processes and industrial robots.

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An On-line Rotor Resistance Estimator for Induction Machine Drives

  • Kwon, Chun-Ki
    • Journal of Power Electronics
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    • v.9 no.3
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    • pp.354-364
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    • 2009
  • Rotor resistance variation due to changing rotor temperature is a significant issue in the design of induction motor controls. In this work, a new on-line rotor resistance estimator is proposed based on an alternate qd induction machine model which provides better mathematical representation of an induction machine than the classical qd model (which uses constant parameters). This is because the former simultaneously includes leakage saturation, magnetizing path saturation, and distributed circuit effects in the rotor conductors. The comparisons via computer simulation studies show the ability of the proposed estimator to accurately track rotor resistance variation. For the experimental studies, due to the difficulty in measuring the actual rotor resistance, comparison of the controller performance using the proposed estimator, the classical qd model based estimator, and no estimator is made.

Implementation of the High Performance Unified PID Position Controller for Linear Motor Drive with Easy Gain Ajustment Part I - Feature of the Unified PID Position Controller (이득 설계가 간단한 선형전동기 구동용 고성능 통합 PID 위치제어기 구현 제1부: 통합 PID 위치제어기 특성)

  • Kim, Jun-Seok
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.4
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    • pp.187-194
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    • 2002
  • Recently, the application of the linear machine far industrial field is remarkable increased, especially for the gantry machine, machine tool system and CNC. In these application fields, high dynamics position control performance Is essentially required in both the steady and the transient state. This pacer presents simple but powerful position control loop based on traditional PID controller. The presented position control algorithm, named 'Unified PID Position Controller'has great features for the linear machine drives such as no over-shoot phenomena and simple gain tuning strategy. Through the experimental results with commercial linear motors, it is shown that the proposed algorithm has excellent dynamics suitable fur linear motions.

Winding Turn-to-Turn Faults Detection of Fault-Tolerant Permanent-Magnet Machines Based on a New Parametric Model

  • Liu, Guohai;Tang, Wei;Zhao, Wenxiang
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.1
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    • pp.23-30
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    • 2013
  • This paper proposes a parametric model for inter-turn fault detection in a fault-tolerant permanent-magnet (FTPM) machine, which can predict the effect of the short-circuit fault to various physical quantity of the machine. For different faulty operations, a new effective stator inter-turn fault detection method is proposed. Finally, simulations of vector-controlled FTPM machine drives are given to verify the feasibility of the proposed method, showing that even single-coil short-circuit fault could be exactly detected.

Application of data fusion and Dempster-Skater theory in fault diagnosis of induction motors (데이터 융합과 Dempster-Shafer 이론을 이용한 유도전동기의 결함진단)

  • Kim, Kwang-Jin;Han, Tian;Yang, Bo-Suk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.549-555
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    • 2003
  • The technology of machine condition monitoring is used effectively to detect the machine faults at an early stage using different machine quantities, such as current, voltage, temperature and vibration. Induction motors are most widely used to drive pumps, compressors and fans in industrial drives. This paper presents approach to data fusion using Dempster-Shafer theory because only one technique has uncertainty. So we can obtain advanced accuracy of the machine fault diagnosis. Vibration and current quantities are applied to diagnose three-phase induction motor.

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Sensorless Vector Controlled Induction Machine in Field Weakening Region: Comparing MRAS and ANN-Based Speed Estimators

  • Moulahoum, Samir;Touhami, Omar
    • Journal of Electrical Engineering and Technology
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    • v.2 no.2
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    • pp.241-248
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    • 2007
  • The accuracy of all the schemes that belong to vector controlled induction machine drives is strongly affected by parameter variations. The aim of this paper is to examine iron losses and magnetic saturation effect in sensorless vector control of induction machines. At first, an approach to induction machine modelling and vector control scheme, which account for both iron loss and saturation, is presented. Then, a model reference adaptive system (MRAS) based speed estimator is developed. The speed estimation is modified in such a way that iron losses and the variation in the saturation level are compensated. Thus by substituting an artificial neural network flux estimator into the MRAS speed estimator. Experimental results are presented to verify the effectiveness of the proposed approach.