• Title/Summary/Keyword: Machine Tools Structure Analysis

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A Study on the Sliding Ball Joint of Parallel Kinematic Mechanism (병렬 운동 기구의 미끄럼 볼 조인트 개발에 관한 연구)

  • Yoo, Dae-Won;Lee, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.982-989
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    • 2009
  • Parallel Kinematic Mechanism (PKM) is a device to perform the various motion in three-dimensional space and it calls for six degree of freedom. For example, Parallel Kinematic Mechanism is applied to machine tools, medical equipments, MEMS, virtual reality devices and flight motion simulators. Recently, many companies have tried to develop new Parallel Kinematic Mechanism in order to improve the cycle time and the precisional tolerance. Parallel Kinematic Mechanism uses general universal joint and spherical joint, but such joints have accumulated tolerance problems. Therefore, it causes position control problem and dramatically life time reduction. This paper focused on the rolling element to improve sliding precision in new sliding ball joint development. Before the final design and production, it was confirmed that new sliding ball joint held a higher load and a good geometrical structure. FEM analysis showed a favorable agreement with tensile and compressive testing results by universal testing machine. In conclusions, a new sliding ball joint has been developed to solve a problem of accumulated tolerance and verified using tensile and compressive testing as well as FEM analysis.

A Study on Stress and Deformation through Finite Element Analysis of 2NC Head Processing Controlling AC Axis during 5-Axis Cutting Machine Training in the 4th Industrial Revolution of Machine Tool System (공작기계의 4차 산업혁명에서 5축 절삭가공기 교육 중 AC축을 제어하는 2NC 헤드 가공상의 유한요소 해석으로 응력 및 변형에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.13 no.2
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    • pp.327-332
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    • 2021
  • Materials used for education include SM20C, Al6061, and acrylic. SM20C materials are used a lot in certification tests and functional competitions as carbon steel, but they are also used in industrial sites. Al6061 is said to be a material that produces a lot of tools because it has lower hardness than carbon steel and is highly flexible. When practical guidance is given to students using acrylic materials, it is a material that causes vibration and tool damage due to excessive cutting. In this process, we examine how impact on the 5-axis equipment 2NC head can affect precision control. The weakest part of a five-axis equipment is the head that controls the AC axis. In the event of precision and cumulative tolerances in this area, the precision of all products is reduced. Thus, a key part of the 2NC head, the spindle housing was carried out using Al7075 T6 (U.S. Alcoasa) material and the entire body using FCD450 (spherical graphite cast iron). In the vibration and cutting process acting on these two materials, the analysis was carried out to determine the value of applying the force as a finite element analysis under extreme conditions. We hope that using these analytical data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

Modal Analysis on SPL of the Periodic Structure depend on Unsymmetrical Beam Space (비대칭형 보강재 간격에 따른 주기구조물의 SPL모드 해석)

  • 김택현;김종태
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.52-60
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    • 2002
  • The purpose of this research is to study the vibration and acoustic pressure radiation from a thin isotropic flat plate stiffened by a rectangular array of beams, and excited by a time harmonic point force. These constructions on aircraft and ship structures are often subjected to fiequency dependent pressure fluctuations and forces. Forces from the these excitations induce structural vibrations in a wide range of fiequencies, which may cause such things as acoustic fatigue and internal cabin noise in the aircraft. It is thus important that the response characteristics and vibration modes of such periodic structures be horn. From this theoretical model, the sound pressure levels(SPL) in a semi-infinite fluid(water) bounded by the plate with the variation in the locations of an external time harmonic point farce on the plate can be calculated efficiently using three numerical tools such as the Gauss-jordan method the LU decomposition method md the IMSL numerical package.

A Study on Clamping Characteristics of Jaw-wedge for Automatic Jig Vise (자동 지그 바이스용 조오-웨지의 클램핑 특성 연구)

  • Jung, Si-Kyo;Maeng, Hee-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.745-750
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    • 2011
  • A jig vise is a device to clamp workpiece precisely, which is widely used for various machine tools and manufacturing purpose. A new elastic structured jaw-wedge of jig vise is developed, in this paper, so as to satisfy the clamping requirement and the suppression effect of upright movement of workpiece. The advanced design parameters of jaw-wedge are derived step by step considering the stress distribution and the displacement profiles of ANSYS analysis, and it could find the optimum model which shows the uniform displacement profiles and exhibits the non-concentrated stress distribution of jaw neck. As a result, it is ascertained that an jaw-wedge developed in this study is the simple elastic structure which is effective for automatic multiple clamping purpose without the danger of shear crack or bucking of jaw.

A Study on the Integration of Commercial Codes for Structural Optimal Design (최적설계를 위한 상용프로그램의 통합에 대한 연구)

  • 신정호;곽병만;곽기성;한영근
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.2
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    • pp.209-217
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    • 1999
  • In this paper, an integrated S/W system from CAD to optimal design has been suggested and an application to a precision machine tool structure shown. The integrated system is so designed to reduce manual interfacing effort. An object-oriented programming language is used for combining 3-D CAD program, FEM and optimal design tools. In this system parametric modelling technique is applied and users can get the optimum design iteratively without much user intervention. The CAD model is automatically updated when the design parameters are transferred back to the CAD program. Not only design time can be dramatically reduced but unnecessary operation errors avoided by the integration.

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A Study on the Modal Analysis of Hybrid Vertical Grinding System Bed (수직형 복합 연삭시스템 베드의 동특성 해석에 관한 연구)

  • Choi, Seung-Geon;Kim, Seong-Hyun;Choi, Woong-Kirl;Shin, Hyun-Jung;Lee, Eun-Sang;Kim, Kyu-Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.50-56
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    • 2013
  • Machine tools are the cores of industrial development in recent period. It is difficult to develop a system which can do cutting and grinding process in the one system. Hybrid Vertical Grinding System is capable of processing in a single apparatus cutting or grinding. The modal analysis and structural analysis for the development of Hybrid Vertical Grinding System is the first time of domestic work. In this study, Hybrid Vertical Grinding System bed was designed and analyzed by using SS401 and FC300 as materials. And by using Finite Element Methods, the design and material of the bed was analysed. Finally, we can make a better choice of structure and material of the bed by comparing the analysis results.

A Study on the Structural Design of Linear Motor System (리니어모터 시스템 구조설계에 관한 연구)

  • Eun I.E.;Lee C.M.;Hwang Y.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1059-1063
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    • 2005
  • Development of a feed drive-system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, due to great power loss and magnetic attraction of the linear motors heating and deflection problems occur. Therefore, it is necessary to design strong structure, cooling device with high efficiency and light weight construction in designing stage of linear motors. This paper presents an investigation into a structural design of linear motor system. In this research, a new concept of moving table with high stiffness and of cooling plate is also introduced. Structure analyses are performed by using a commercial code ANSYS in order to evaluate the design safety.

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Analysis of Dynamic Behavior and Balancing of High Speed Spindle (고속 스핀들의 동적거동과 밸런싱 해석)

  • Koo, Ja-Ham;Kwon, Soon-Goo;Kim, Jong-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.238-244
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    • 2017
  • A spindle with a built-in motor can be used to simplify the structure of a machine tool system, but the rotor inevitably has unbalanced mass. This paper presents an analysis of the dynamic behavior. The spindle was used in a CNC lathe and investigated using the finite element method and transfer matrices. The high-speed spindle can be very sensitive to the rotation of an unbalanced mass, which has a harmful effect on many machine tools. Thus, a balancing procedure was performed with a spindle-bearing system for the CNC lathe by numerical analysis. The balancing was performed through the influence coefficient method, and the whirl orbit radii before and after balancing were compared to evaluate the effects. The results show that the rotational speed of the spindle seriously affects the whirl responses of the spindle. The whirl responses were also affected by other factors, such as the unbalanced mass and bearing stiffness. The balancing of the assembled spindle model significantly reduced the whirl orbit magnitude.

A Study on the Vibration Analysis of Spindle Housing with High Strength Aluminum of 2NC Head in Five-axis Cutting Machine Training (5축 절삭가공기 교육 중 2NC 헤드의 고강도 알루미늄을 적용한 스핀들 하우징의 극한 조건의 진동해석에 관한 연구)

  • Lee, Ji Woong
    • Journal of Practical Engineering Education
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    • v.14 no.1
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    • pp.119-125
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    • 2022
  • Materials used for education are materials such as SM20C, Al6061, and acrylic. SM20C materials are carbon steel and are often used in certification tests and functional competitions, but are also widely used in industrial sites. The Al6061 material is said to be a material that has lower hardness and stronger flexibility than carbon steel, so it is a material that generates a lot of compositional selection of tools. If students are taught practical training using acrylic materials, vibration occurs due to excessive cutting in some parts and damage to the tool occurs. In this process, we examine to what extent the impact on the 2NC head, which is a five-axis equipment, can affect precision control. The weakest part of the five-axis equipment can be said to be the weakest part of the head that controls the AC axis. When the accuracy and cumulative tolerance of this part occur, the accuracy of all products decreases. Therefore, the core part of the 2NC head, the spindle housing, was carried out using an Al7075 T6 (Alcoa, USA) material. In the process of vibration and cutting applied to this material, the analysis was conducted to find out the value applied to the finite element analysis under extreme conditions. It is hoped that this analysis data will help students see and understand the structure of 5-axis machining rather than 5-axis cutting.

Scientometrics-based R&D Topography Analysis to Identify Research Trends Related to Image Segmentation (이미지 분할(image segmentation) 관련 연구 동향 파악을 위한 과학계량학 기반 연구개발지형도 분석)

  • Young-Chan Kim;Byoung-Sam Jin;Young-Chul Bae
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.3
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    • pp.563-572
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    • 2024
  • Image processing and computer vision technologies are becoming increasingly important in a variety of application fields that require techniques and tools for sophisticated image analysis. In particular, image segmentation is a technology that plays an important role in image analysis. In this study, in order to identify recent research trends on image segmentation techniques, we used the Web of Science(WoS) database to analyze the R&D topography based on the network structure of the author's keyword co-occurrence matrix. As a result, from 2015 to 2023, as a result of the analysis of the R&D map of research articles on image segmentation, R&D in this field is largely focused on four areas of research and development: (1) researches on collecting and preprocessing image data to build higher-performance image segmentation models, (2) the researches on image segmentation using statistics-based models or machine learning algorithms, (3) the researches on image segmentation for medical image analysis, and (4) deep learning-based image segmentation-related R&D. The scientometrics-based analysis performed in this study can not only map the trajectory of R&D related to image segmentation, but can also serve as a marker for future exploration in this dynamic field.