• Title/Summary/Keyword: Machine Tools Feed System

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The Optimization of Feed System by the Dynamics of Structure and Responsibility (머시닝센터에서 구조물 진동과 응답성을 고려한 이송계 최적화 연구)

  • 김성현;윤강섭;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.365-369
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    • 2002
  • This paper introduces that the machine tools's feed system optimizes by modeling for simulation and adjusting drive control parameter. The first method is frequency response of speed loop with design parameter by use of MATLAB application, in order that other axis can do equal to bandwidth. The second meted uses various sensor for analyzing machine tools's structure and adjustes jirk limitter.

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Modelling and dynamic analysis of electro-mechanical system in machine tools (공작기계 시스템의 모델링과 동적 특성 분석)

  • 박용환;신흥철;문희성;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.991-994
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    • 1995
  • Recent trend in machine tools is pursuing the high precision and high speed facility and its architecture is being more complicated. With this tendency, it is required the more precise dynamic analysis of electro-mechanical system in machine tools. In this paper, the exact mathematical model of feed and spindle system of a typical machine tools was induced. The feed system is modeled as 7-mass system including the workpiece and the spindle system as 4-mass system. The simulation results show that the induced model depicts the characteristics of real system very well. The effects of each mechanical element to dynamic motion of a machine are analyzed by simulation with the induced model. It ia anticipated that the induced model can be used in the analysis of various machine architectures and in the design stage of new machine tools.

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Design of high speed feed drive system in machine tools (고속화를 위한 공작기계 이송계의 설계)

  • 고해주;박성호;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.39-44
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    • 1999
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed control for feed drive system of high speed. In this study, we make use of the feed drive system with a ball screw of large-scale-lead. We'll develop the feed drive system at the speed of 60m/min. Using the design of the mechanical element and the high speed control, the basic design concept can be established. After manufacturing one-shaft feed drive system and conducting the performance test, it'll be analyzed properties of the high speed feed drive system.

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A Study on the Feed Rate Optimization of a Linear Motored Feed Drive System for Minimum Vibrations (Linear Motor 이송계의 진동 최소화를 위한 이송속도 최적화)

  • 최영휴;홍진현;최응영;김태형;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.321-325
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    • 2004
  • Linear motor feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modem machine tools require high speed and high precision feed drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slides system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a linear motor, for its minimum vibrations. Firstly, a 4-degree-of-freedom lumped parameter model is proposed for the vibration analysis of a linear motor driven machine tool feed drive system. Next, a feed rate optimization of the feed slide is carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile with jerk continuity. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

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A Study on the Feed Rate Optimization of a Ball Screw Feed Drive System for Minimum Vibrations (볼스크류 이송계의 진동 최소화를 위한 이송속도 최적화)

  • Choi, Young-Hyu;Hong, Jin-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.962-966
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    • 2004
  • Ball screw feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modern machine tools require high speed and high precision and drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slide system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a ball screw, for its minimum vibrations. Firstly, a 6-degree-of-freedom lumped parameter model was proposed for the vibration analysis of a ball screw driven machine tool feed drive system. Next, a feed rate optimization of the feed slide was carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile having finite jerk. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

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The Study on Automated Compensation of Thermal Deformation for High Speed Feed Drive System (고속이송계의 열변형오차 자동보정에 관한 연구)

  • 조성복;박성호;고해주;정윤교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.195-198
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    • 2000
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the characteristics of thermal deformation played a more critical role than static stiffness and dynamic rigidity in controlling the level of machining accuracy. In spite of the improving the thermal deformation characteristics of machine tools at the design stage, there are always some residual errors that have to be compensated for during machining. In this study, thermal deformation error automated compensation device with multiple linear regression is proposed that thermal deformation error can be eliminated at the machining stage. The developed device has been practically applied to the feed drive unit.

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The Technical Trend and Future Development Direction of Machine Tools Feed Drive System by Patent Mapping (특허분석을 통한 공작기계 이송계의 기술 현황과 발전방향)

  • Eun, In-Ung;Chee, Hyun-Su;Lee, Ji-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.510-515
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    • 2012
  • Feed drive systems are used to position the machine tool components carrying the cutting tool and workpiece to the desired location. Hence, their positioning accuracy and speed determine the quality and productivity of machine tools. In this paper, technical trend of machine tools feed drive systems are analyzed by patent mapping. And this paper suggested future development direction of feed drive systems. The analysis is carried out by using problem solution map (PSM) for the applied patent during January 2000 and December 2009 in Korea, Japan, EU and U.S.A.

A Study on Characteristics of Feed Drive System using High Speed Ballscrew (고속볼스크류를 사용한 이송계 특성에 관한 연구)

  • 박성호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.279-284
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    • 2000
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed control for feed drive system of high speed. in this study, we make use of the feed drive system with a high lead ball screw. We'll develop the feed drive system at the speed of 60m/min. Using the design of the mechanical element and the high speed control, the basic design concept can be established. After manufacturing one-shaft feed drive system and then conducting the performance test, It'll be analyzed properties of the high speed feed drive system.

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A Study on Improvement of the Stick-slip Induced an Effect Decrease of the Table Weight (테이블 중량 감소 효과에 따른 스틱슬립 개선에 관한 연구)

  • 홍성오;조규재
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.7-14
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    • 2002
  • In order to achieve high precision machine tools, the research for performance enhancement of feed drive systems is required. Development of the high speed feed drive system has been a major issue for the past few decades in machine tool indestries. Because table levitation system decrease the table weight, an effect of reaction by weight is minimized and lost motion can be removed at maximum. In case fled system is designed with drive motor, ball screw and support bearing load capacity selection, an effect of decrease of the table weight exist. So, the table weight through an effect of decrease call it into the realization of cost down. Stick-slip friction has a great influence on the contouring accuracy of CNC machine tools. In this paper table levitation system has been developed for the stick-slip in a fled drive systems.

A Study on Reducing Profile Error of Multi Spindle Control in NC Machine Tools (NC 공작기계(工作機械) 동시다축제어(同時多軸制御)에서의 오차 저감)

  • Park, Jong-Bong
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.115-121
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    • 2000
  • This paper presents reducing method of profile error on a mechanical tuning for multi-spindle control of NC machine tools. To reduce the profile error in the feed drive system, it is useful to adopt same transfer function of multi spindle machine tools. By selecting the correction vector of servo rigidity and natural vibration on JK map, multi spindle control can be tuned by mechanical parameters with small profile error.

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