• Journal of the Korean Society for Precision Engineering
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• v.29 no.10
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• pp.1043-1049
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• 2012

The FEM analysis of machine tools is the general analysis process to evaluate machine performance in the industry for a long time. Despite advances in FEM software, because of difficult simplicity of CAD drawing, little experience of joints stiffness modeling and troublesome manual contact area divide for bindings, the industry designers think the FEM analysis is still an area of FEM analysis expert. In this paper, the automation of modeling process with simplicity of drawing, modeling of joints and contact area divide is aimed at easy FEM analysis to enlarge utilization of a virtual machine tools. In order to verify the effects of modeling automation, a slant bed type model with tilting table is analyzed. The results show FEM modeling automation method only needed 45 minutes to complete the whole modeling process, while manual modeling method requires almost one month with 8200 calculations for coordinate transformations and stiffness data input.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.1
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• pp.7-14
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• 2015

The machine tools builders are trying to improve the efficiency and performance of the machine tools. The electro-mechanical driven broaching machine has many advantages such as lower noisy operating, higher energy efficiency, and smaller space of installation. This paper presents the structural and mechanical development of an electro-mechanical driven broaching machine that is replaced for traditional hydraulic one. The servo motor, ball screw and roller linear guide are used instead of hydraulic cylinder and translation frictional sliding guides. The simulation method based on FEM was applied to analyze the stress, deformation of the machine for static analysis. The dynamic analysis was carried out for verifying and assessing the mechanical behavior of the developed broaching machine. This work helps broaching machine developer make a better product at the early design stage with lower cost and development time.

• Journal of the Korean Operations Research and Management Science Society
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• v.18 no.1
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• pp.19-28
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• 1993

A completely separated functional FMS (Flexible Manufacturing Systems), or a partly separated functional FMS, should be constructed because a fully functional FMS, where each machine has all of the tools required for procesing various kinds of jobs, is superflous and wasteful in meeting the multiform and changeable demands of comsumers in a flexible manner. The effective methods are presented in this study for allocating the tools to each machine in a two-machine flow shop type FMS to meet the above demands and to maximize the utilization of the FMS. The methods for a completely separated functional FMS having no duplicated tools and a partly separated functional FMS having some duplicated tools are proposed in this paper. Some simulation results clarify that utilization of the FMS by this methods is as high as the fully functional FMS when the number of jobs is large.

• Korean Journal of Computational Design and Engineering
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• v.10 no.5
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• pp.365-374
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• 2005

Most of people who are engaged in research and development find it difficult to solve the engineering problems creatively due to the lack of ideas. TRIZ is one of the emerging problem solving techniques that leads us to a very useful and clear solution. TRIZ consists of several tools such as ideal final result (IFR), physical and technical contradictions, 40 invention principles, resource, effect, etc. However, many designers think that TRIZ is hard to be applied to a design problem since there are several tools in TRIZ. Machine designers may want to see which tool is more effective than others. Thus, this paper provides sample solutions of a design problem: holder design for the bottle etching machine by applying several TRIZ tools. Difficulties in applying TRIZ to a design problem are discussed.

• Journal of the Institute of Convergence Signal Processing
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• v.14 no.3
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• pp.205-211
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• 2013

Recently, the needs of system performances such as working speed and processing accuracy in machine tools have been increased. Especially, the working speed increment generates harmful heat at both moving part of the machine tools and handicrafts. The heat is a main drawback to progress accuracy of the processing. Hence, a oil cooler to control temperature is inevitable for the machine tools. In general, two representative control schemes, hot-gas bypass and variable speed control of a compressor, have been adopted in the oil cooler system. This paper deals with design and implementation method of fuzzy controller for obtaining precise temperature characteristic of HB oil cooler system in machine tools. The opening angle of an electronic expansion valve are controlled to keep reference value and room temperature of temperature at oil outlet. Especially, the fuzzy controller is added to suppress temperature fluctuation under abrupt disturbances. Through some experiments, the suggested method can control the target temperature within steady state error of ${\pm}0.22^{\circ}C$.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.4
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• pp.87-94
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• 2004

Recently, technical trend in machine tools is focused on enhancing of speed, accuracy and reliability. The high speed usually results in thermal displacement and structural deformation. To minimize the thermal effect, precision machine tools adopt a high precision cooling system. This study proposes a temperature control for an oil cooler system using Pill control with fuzzy logic. In the cooler system, refrigerant flow rate is controlled by rotational speed of a compressor, and outlet oil temperature is selected as the control variable. The fuzzy control rules iteratively correct PID parameters to minimize the error and difference between the outlet temperature and the reference temperature. Here, ambient temperature is used as the reference one. To show the effectiveness of the proposed method, a series of experiments are conducted for an oil cooler system of machine tools, and the results are compared with the ones of a conventional Pill control. The experimental results show that the proposed method has advantages of faster response and smaller overshoot.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.1005-1008
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• 1995

The spindle is a very important part of machine tool. The evaluation of spindle motion is required for improving the performance of machine tools. The evaluation tools have been developed for precison spindle by the reversal technique, and 3D error map motion of spindle is proposed. This technique makes us understand the total movement of spindle more easily. The proposed technique has been successfully applied to practical machine tools, giving high potentials for the spindle performance measurement.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.195-198
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• 2000

It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the characteristics of thermal deformation played a more critical role than static stiffness and dynamic rigidity in controlling the level of machining accuracy. In spite of the improving the thermal deformation characteristics of machine tools at the design stage, there are always some residual errors that have to be compensated for during machining. In this study, thermal deformation error automated compensation device with multiple linear regression is proposed that thermal deformation error can be eliminated at the machining stage. The developed device has been practically applied to the feed drive unit.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.621-625
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• 1996

The feed system of the machine tools is limited by the mechanical transmission elements. However, thanks to the advanced modern technology, those machines are able to equip with linear motors. In this paper, the types and application aspects of linear motor are discussed and a synchronous type of the linear motors has been applied to X-Y table for machining center. The performance shows an outstanding result in terms of the accuracy, speed and stiffness. Machine tool system with linear motors is expected to be more productive machines using linear motor in the near next years.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.435-439
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• 2002

In view of reliability assessment, the failure mode analysis by performance tests for machine tools is researched in this study. First, the error analysis with circular movement test data is studied. The various errors and their origins are analyzed by the error equations and then related parts and failure modes are investigated. Second, This paper deals with analysis of vibration testing for machine tools spindle. The various frequency components are classified by fourier transform and order analysis. The simple measuring devices and web-based analysis programs for each test are also developed.