• Title/Summary/Keyword: Machine Tool Lightweight Design

Search Result 6, Processing Time 0.022 seconds

Lightweight of Movable Parts for Energy Reduction of 5-axis Machining Center (5축 머시닝센터의 소비 에너지 저감을 위한 운동요소 경량화)

  • Lee, Myung Gyu;Nam, Sung Ho;Lee, Dong Yoon
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.30 no.5
    • /
    • pp.474-479
    • /
    • 2013
  • Mass reduction of the machine tool movable parts is a tool for achieving lower energy demands of the machine tool operation. The realization of lightweight design in machine tool can be achieved by structural lightweight design and material lightweight design. In this study, topology optimization strategy was applied to design optimized structures of movable parts of 5 axis machining center. The weight of ram which has most significant influence on the stiffness of whole machine tool was reduced without stiffness deterioration. The redesigned optimized ram has 24.2% less weight while maintaining the same displacement caused by cutting force.

Weight Minimization of a Beam Structure Using a Honeycomb Sandwich Panel (허니컴 샌드위치 패널을 이용한 보 구조물의 경량화에 관한 연구)

  • 성활경
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.125-128
    • /
    • 2003
  • In machine tool design, fast traversing cannot be achieved without reducing mass of the moving part. Honeycomb sandwich panel is extremely lightweight, and relatively rigid at the same time. We can reduce much weight when we selectively utilize honeycomb sandwich panels as stiffeners on machine tool structures. Feasibility of reducing weight is studied using a beam structure with both ends fixed.

  • PDF

Suppression of Machine Tool Spindle Vibration by using TiC-SKH51 Metal Matrix Composite (TiC-SKH51 금속 복합재를 이용한 공작기계 주축 진동 억제에 관한 연구)

  • Bae, Wonjun;Kim, Sungtae;Kim, Yangjin;Lee, Sang-Kwan
    • Composites Research
    • /
    • v.33 no.5
    • /
    • pp.262-267
    • /
    • 2020
  • With increasing demands for high-speed machining and lightweight design of machine tools, increasing likeliness of generation of machine tool spindle vibrations has become an important issue. Spindle vibration has a significant impact on the surface finish of the workpiece in ultra-precision machining. It is necessary to resolve the machine tool spindle vibration in various machining processes to improve machining accuracy. In this paper, a TiC-SKH51 metal-matrix composite was used to suppress the vibration of the machine tool spindle. To confirm the dynamic characteristic of the TiC-SKH51 composite, impact hammer tests were conducted. After verifying the reliability of a finite element analysis (FEA) by comparing the results of the impact hammer test with the modal analysis using FEA, the analysis of the machine tool spindle model was performed. The FEA results show that the TiC-SKH51 composite applied machine tool spindle can be utilized to suppress the vibration generation.

Weight Reduction Design and the Applications (하중 감량 설계와 적용)

  • Lee, Jeong-Ick
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.3
    • /
    • pp.8-14
    • /
    • 2007
  • The geometry in the weight reduction design is very required to be started from the conceptual design with low cost, high performance and quality. In this point, a topological shape fur optimization concerned with conceptual design of structure is important. The method used in this paper combines three optimization techniques, where the shape and physical dimensions of the structure and material distribution are hierachically optimized, with the maximum rigidity of structure and lightweight. As the applications, the technology of weight reduction design is applied on designs of aluminum control arm and inner panel of hood.

The Examples of Weight Reduction Design-(2) (Weight Reduction Design의 선례-(2))

  • Lee, Jeong-Ick
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.15 no.6
    • /
    • pp.97-104
    • /
    • 2006
  • The geometric configuration in the weight reduction designis very required to be started from the conceptual design with low cost, high performance and quality. In this point, a structural-topological shape concerned with conceptual design of structure is important. The method used in this paper combines three optimization techniques, where the shape and physical dimensions of the structure and material distribution are hierachically optimized, with the maximum rigidity of structure and lightweight. As the results, the technology of weight reduction design is considered in designs of aluminum control arm and inner panel of door.