• Title/Summary/Keyword: Machine Parts

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The Development of a Machine-Parts Production Management System Based on XML for Productivity Improvement (생산성 증대를 위한 XML 기반 기계부품 생산관리시스템 개발)

  • Oh Am-suk
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.8 no.8
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    • pp.1851-1858
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    • 2004
  • The goal of this paper is to develop a production management system based on XML that exclusively applies to a production line of machine-parts. This paper aims to develop the related management modules and integrate them into the production management system based on XML technology. In terms of the implementation of the client/server database module, it develops the GUI application program that supports the communication between the subsystem that controls machine-parts and the server-side database. By developing the RPC emulator, the system remotely executes server module in the client GUI module. By developing the integration control module that integrates the independently executed modules, it controls the production management system that works as a single organic management system and by developing the POP system, it builds the information system of machine-parts performance records. This information system collects performance data through the serial port of the sensor attached to the machine-parts manufacturing machine, analyzes these data and display them in the GUI fashion, and immediately reflects them in production planning. And also it develops production management system based on XML by using XML technology.

Micro Parts Machining and Injection Molding Technology (마이크로 금형 가공 및 사출성형에 관한 연구)

  • 최두선;제태진;이응숙;신보성
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.452-457
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    • 2003
  • As a fundamental study on developing elements with micro shape, micro mold parts machining and experiment of injection molding using it were performed. The ultra precision micro machining system with high functionality was fabricated, and utilized in the machining of micro parts. By using this machining system and micro end-mill tool, a micro circle column structure of high aspect ratio, diameter 60 $\mu\textrm{m}$, height 500 $\mu\textrm{m}$, was fabricated. And a micro lens molds were fabricated by using ball end-mill tool of 300 $\mu\textrm{m}$ diameter and diamond fly-cut tool of 150 $\mu\textrm{m}$ radius. A micro injection molding machine, which is clamping force 1.75 ton, injection capacity 2.8cc, was fabricated for injection molding experiment using micro molds. The injection molding experiment was performed by using the injection molding machine, micro cylinder structures and lens molds. This paper introduces these micro machining system and injection molding machine and demonstrates examples of injection molding using fabricated molds.

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A Closed Queueing Network Model for the Performance Evaluation of the Multi-Echelon Repair System (다단계 수리체계의 성능평가를 위한 폐쇄형 대기행렬 네트워크 모형)

  • 박찬우;김창곤;이효성
    • Journal of the Korean Operations Research and Management Science Society
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    • v.25 no.4
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    • pp.27-44
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    • 2000
  • In this study we consider a spares provisioning problem for repairable items in which a parts inventory system is incorporated. If a machine fails, a replacement part must be obtained at the parts inventory system before the failed machine enters the repair center. The inventory policy adopted at the parts inventory system is the (S, Q) policy. Operating times of the machine before failure, ordering lead times and repair times are assumed to follow a two-stage Coxian distribution. For this system, we develop an approximation method to obtain the performance measures such as steady state probabilities of the number of machines at each station and the probability that a part will wait at the parts inventory system. For the analysis of the proposed system, we model the system as a closed queueing network and analyze it using a product-form approximation method. A recursive technique as well as an iterative procedure is used to analyze the sub-network. Numerical tests show that the approximation method provides fairly good estimation of the performance measures of interest.

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A Study on the Computer Simulation for the System Layout of Flexible Manufacturing System (FMS의 구성설계를 위한 컴퓨터 시뮬레이션에 관한 연구)

  • Kim, Jang-Hyung;Kim, Chong-Eok
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.109-119
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    • 1989
  • This paper discusses the system layout of flexible manufacturing system. A definition of flexible manufacturing system has not been necessarily classified yet. An understanding, and an objective of its application are different in a variety of industries. It could be treated as the system adopting flexble-Automation and FMS has been improving as a form of parts maching system. It was thought that the problems of machining function and transfer function were important. This paper introduces parts family and machine groups to increase machining function and transfer function. Parts family and machine tool groups were made up by means of multidimensional dizitizing analysis. A new software algorithm for forming parts family and machine groups has been proposed. Flexible manufacturing system was layout according to the FMS transfer function classification.

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An Empirical Study on Aircraft Repair Parts Prediction Model Using Machine Learning (머신러닝을 이용한 항공기 수리부속 예측 모델의 실증적 연구)

  • Lee, Chang-Ho;Kim, Woong-Yi;Choi, Youn-Chul
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.26 no.4
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    • pp.101-109
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    • 2018
  • In order to predict the future needs of the aircraft repair parts, each military group develops and applies various techniques to their characteristics. However, the aircraft and the equipped weapon systems are becoming increasingly advanced, and there is a problem in improving the hit rate by applying the existing demand prediction technique due to the change of the aircraft condition according to the long term operation of the aircraft. In this study, we propose a new prediction model based on the conventional time-series analysis technique to improve the prediction accuracy of aircraft repair parts by using machine learning model. And we show the most effective predictive method by demonstrating the change of hit rate based on actual data.

A Study on the Development of the Screw for Permanent Fixing Using ADS (ADS를 이용한 영구체결용 나사개발에 관한 연구)

  • 박진형;김태호;김민주;이승수;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.286-291
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    • 2001
  • This study is an introduction of ADS in which we have written out programs which can design three-dimensional machine parts and reduce the required time for design them comparing with other CADs. Among the machine parts, screws are commonly used in joining one part to another because of easy handing but welding and rivet are used to join permanently them even thought hard operation. Consequently, we have developed the screw fer permanent fixing using stairs type screw threads, which is considered as the main machine parts in joining. For that, we designed permanent fastened screws according to the different rotation angle using VisualLISP and transferred it to ANSYS, structural solution program, to find out allowance load, maximum equivalent stress and where it occur.

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Machine-Part Cell Formation by Competitive Learning Neural Network (경쟁 학습 신경회로망을 이용한 기계-부품군 형성에 관한 연구)

  • 이성도;노상도;이교일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.432-437
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    • 1997
  • In this paper, Fuzzy ART which is one of the competitive learing neural networks is applied to machine-part cell formation problem. A large matrix and varios types of machine-part incidence matrices, especially including bottle-neck machines, bottle-neck parts, parts shared by several cells, and machines shared by several cells are used to test the performannce of Fuzzy ART neural network as a cell formation algorithm. The result shows Fuzzy ART neral network can be efficiently applied to machine-part cell formation problem which are large, and/or have much imperfection as exceptions, bottle-neck machines, and bottle-neck parts.

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Development of Automatic Welding Machine and Weld-Quality Improvement for Automobile Parts (자동차부품 용접자동화장치 개발 및 용접품질 개선에 관한 연구)

  • Kim, Kyo-Hyoung;Lee, Ki-Sul;Lee, Taik-Soon;Joo, Hae-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.1
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    • pp.63-73
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    • 1990
  • Low cost automatic welding machine is developed for the purpose of welding process automation of automobile parts with two dimensional welding joints. Developed gantry type machine is equipped with X, Y and roll axis stepping motors, and dirive units units are designed by two phase on drive scheme using shift registers. Control system is constructed by single board microcomputer of Z80A CPU, and also it is equipped with parallel input output ports and counter-timer chips. Linear and circular interpolation of welding head movement is accomplished by employing software digital differential analyzers. It has been shown that contour error of develped system is withi ${\pm}1.0mm$, meaning that the machine is suitable for CO2 arc welding process of automoble parts and is expected it's application to industry.

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Machine Loading by Workload Balancing in Flexible Manufacturing Systems (FMS에서의 작업부하균형을 고려한 기계부하결정)

  • Yun, Yeong-Su;Lee, Sang-Yong
    • Journal of Korean Society for Quality Management
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    • v.20 no.2
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    • pp.129-136
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    • 1992
  • This paper aims to develope an algorithm to minimize the total production time, sum of group formation times and processing times, under the balanced workload among the machines by grouping parts with machine loading in FMS. The algorithm of this study is composed of four step procedures ; (1) Parts grouping by Group Technology(GT) (2) Minimizing total processing time in loading problem (3) Machine workload balancing, including above(2) (4) Group formation time, including above(3) For parts grouping, Rank Order Clustering(ROC) algorithm developed by King(1980) is used and this algorithm is programmed by using the MACRO functions of QUATTRO Pro, one of the spreadsheet packages. The structure for loading model is solved by using the Hyper-LINDO. As a case study, numerical examples are demonstrated to show the effectiveness of the proposed machine loading procedure.

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Fatigue Life Prediction and Strength Evaluation of Shot Peened Parts (쇼트피이닝한 부재의 피로수명 예측 및 피로강도 평가)

  • Kim, Hwan-Du;Lee, Sun-Bok
    • 한국기계연구소 소보
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    • s.15
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    • pp.75-87
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    • 1985
  • A review was performed on fatigue life prediction and strength evaluation of shot peened parts. Fatigue strength of machine parts can be improved by shot peening due to compressive residual stresses on such parts. Compressive residual stress cannot be uniquely define by peening intensity. Several measuring methods of residual stress and the principle of hole drilling method are presented. Exploratory measurement of residual stress was performed on the shot peened SM35C plate with the hole drilling method. Fatigue life and failure location of shot peened parts under bending load can be predicted by a damage parameter which is incorporated with material properties, residual stress, and applied stress conditions. Some method are presented to predict the fatigue strength of shot peened parts at any given life. Shot peening gives its full benefit to the notched machine parts of high strength steels.

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