• Title/Summary/Keyword: Machine Loading

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A Study on Performance Improvement of Whirling Machines (Whirling machine의 성능 개선을 위한 연구)

  • Lee Jung-Ki;Yang Woo-suk;Son Jea-seok;Han Hui-duck;Kim Han-soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1416-1429
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    • 2005
  • In order to meet the increasing competitive pressures coupled with higher demands for component quality, whirling machines have been at the cutting edge of the automobile industry for more than 25 years. The hard whirling process can save on machining time and operation elimination. Hard whirling is done dry, without coolant. The chips carry away nearly all of the heat during cutting, leaving the workpiece cool and minimizing any thermal geometry variations. The surface finish and profile accuracy are close to grinding quality. Whirling machines usually consist of four major parts; 1) loading system that requires the necessary axial speeds, 2) head stock that needs high precision clamping and positioning system at the chuck and tailstock, 3) whirling unit that demands the high cutting speeds and cutting power fer cutting deep thread profiles and 4) unloading system that requires an easy workpiece unloading. Also, capabilities of the whirling machine can be improved by attaching a vision system to the machine. Most of whirling machines in Korean automobile industry are imported from the Leistritz company, Germany and the Hasegawa company, Japan. Tn this paper, a basic research will be performed to improve and enhance the existing whirling machines. Finally, a new Korean whirling machine will be proposed and developed.

Material Characteristics of Dental Implant System with In-Vitro Mastication Loading

  • Jeong, Tae-Gon;Jeong, Yong-Hun;Lee, Su-Won;Yang, Jae-Ung;Jeong, Jae-Yeong;Park, Gwang-Min;Gang, Gwan-Su
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.72-72
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    • 2018
  • A dynamic fatigue characteristic of dental implant system has been evaluated with applying single axial compressive shear loading based on the ISO 14801 standard. For the advanced dynamic fatigue test, multi-directional force and motion needed to be accompanied for more information of mechanical properties as based on mastication in oral environment. In this study, we have prepared loading and motion protocol for the multi-directional fatigue test of dental implant system with single (Apical/Occlusal; AO), and additional mastication motion (Lingual/Facial; LF, Mesial/Distal; MD). As following the prepared protocol (with modification of ISO 14801), fatigue test was conducted to verify the worst case results for the development of highly stabilized dental implant system. Mechanical testing was performed using an universal testing machine (MTS Bionix 858, MN, USA) for static compression and single directional loading fatigue, while the multi-directional loading was performed with joint simulator (ADL-Force 5, MA, USA) under load control. Basically, all mechanical test was performed according to the ISO 14801:2016 standard. Static compression test was performed to identify the maximum fracture force with loading speed of 1.0 mm/min. A dynamic fatigue test was performed with 40 % value of maximum fracture force and 5 Hz loading frequency. A single directional fatigue test was performed with only apical/occlusal (AO) force application, while multi directional fatigue tests were applied $2^{\circ}$ of facial/lingual (FL) or mesial/distal (MD) movement. Fatigue failure cycles were entirely different between applying single-directional loading and multi-directional loading. As a comparison of these loading factor, the failure cycle was around 5 times lower than single-directional loading while applied multi-directional loading. Also, the displacement change with accumulated multi-directional fatigue cycles was higher than that of single directional cycles.

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BRUSHLESS DC MOTOR FOR A DIRECT DRIVE WASHING MACHINE (직결식 세탁기용 BRUSHLESS DC MOTOR)

  • Lee, Jin-Won;Kim, Chang-Joon;Sung, Bu-Hyun;Won, Jong-Hwa;Yi, You-Shin
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.406-408
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    • 1996
  • This paper describes the BLDC motor which is applicated for a top front loading domestic washing machine. This motor is adopted direct drive washing machine without gear-belt-pulley system. Because gear box is removed, machine volume and noise are reduced. Moreover mechanical troubles in gear box are removed. Realization of variable speed region through of PWM control and high speed is able to efficient washing and spinning.

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Stress Analysis of the Clutch Housing of a Washing Machine (탈수속도 변화에 따른 세탁기 클러치하우징의 강도해석)

  • Kim, Wan-Du;Lee, Hak-Ju;Han, Seung-U
    • 연구논문집
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    • s.26
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    • pp.33-42
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    • 1996
  • The transmission system of a washing machine which is called by the clutch is one of the most important components to preserve the performance. The clutch housing has a role to guard and mount the transmission system on the frame of the machine. The load which is applied on the clutch housing depends on the operating conditions. Nowadays the dehydration speed is higher and higher in order to improve the efficiency. In this study, the strains on the predicted weak positions were measured using the strain gage and its measuring equipment. The relationships between the dehydration speeds and the maximum principal strains were obtained. Finite element analysis is executed to acquire the effect of the dehydration speed on the stress of the clutch housing. The distributions of the equivalent stress and the maximum stresses under the various speeds, the various loading directions and the various thickness of the clutch housing were obtained.

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Induction motor vector control for washing machine (드럼 세탁기용 유도전동기의 효율운전)

  • Lee, Dong-Yup;Lee, Won-Chul;Bae, Woo-Ri;Kim, Lee-Hun;Won, Chung-Yuen
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.36-38
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    • 2005
  • In home appliances, electric energy is optimally controlled by using power electronics technology, creating a comfortable environment in terms of energy saving, low sound generation, and reduced time consumption. Usually simplicity and robustness make the three phase induction motor attractive for use in domestic appliance, including washing machines. Two main types of domestic washing machine have evolved. We focus on the front loading machine favored in Europe, which has a horizontal drum axis. The efficiency improvement in home appliances is very important for customers. Induction motor efficiency can be improved by means of loss reduction, which can be realized by motor selection and design, improvement of the waveforms supplied by power Inverter, utilizing a suitable control method. So this paper describes the architecture and feature of washing machine fed induction motor drive under minimizing losses vector control.

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A Study on the Real Time Digital Field Time-Constant Regulator for Micro-Synchronous Machine (축소형 동기발전기 실시간 디지털 계자시정수 보상장치에 관한 연구)

  • Kim, Dong-Joon;Moon, Young-Hwan;Hwang, Chi-U
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.253-256
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    • 1997
  • This paper describes a novel design method for compensating field time-constant of micro-synchronous machine so that its terminal flux can show the same characteristics as large-scale synchronous machine's. In addition to it, the suggested design method can determine the field time-constant regulator's parameters considered the nonlinearities of micro-synchronous machine such as saturation and loading effect. This method applied to 5kVA micro-synchronous machine, and the digital time-constant regulator with digital AVR were designed such that the short field time-constant, $T_{do}'=1.12\;sec$, can take on the large-scale synchronous machine time constant, $T_{do}'=1.47\;sec$. After determining the parameters of controllers, the real time digital time-constant regulator and digital AVR algorithm were implemented by using the PC with Penumum processor, and the usefulness of suggested real time digital time-constant regulator was verified by observing its good performance on the excitation of micro-synchronous machine.

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Development of a Deadweight Force Standard Machine with Weight Change Mechanism (추교환식 실하중 힘표준기의 개발)

  • Kim, Gab-Soon;Song, Hou-Keun;Kang, Dae-Im;Lee, Jeong-Tae;Park, Yon-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.203-212
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    • 1999
  • This paper describes a deadweight force standard machine with the weight change mechanism which can be used as a primary force standards at a national metrology institute. Since commercial deadweight force machine can generate forces by hanging weights to the weight supporter serially, force steps from deadweight force measuring devices of each having different capacity. In order to increase the force steps, we have specially designed a weight mechanism in which the machine can select the necessary weights and generate the load by hanging the selected weights to the weight supporter. The machine can generate 속 force of the range of 2 kN to 110 kN with force step of 1 kN. All weights have been accurately compensated and calibrated by a mass comparator and its standard uncertainty is less than 2.2 ${\times}\;10^{-6}$. The relative expanded uncertainty of the machine is 1.3 ${\times}\;10^{-5}$.

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FIELD CONTROL MACHINE IN THE RECYCLED VINYL RAIL

  • I. J. Jang;S. S. Do;Park, Y. W.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.722-728
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    • 2000
  • This study of field control machine in the recycled vinyl rail is gantry crane type and promoting agricultural automatization through self-controlled spraying, harvesting and conveyance. In addition to, that control machine could get a cost and labor reduction effect through automatization and make better environment by preventing farmers from agrichemical damage, accidents and recycling wasted vinyl. That machine is able to be divided as traveling, spraying, harvesting and conveyance sections. In driving section consists of girder frame, carrier, rail, control system, driving system, working machine, rail and loading device for working machine. This machine has following advantages to be able to bring a big innovation in the agricultural industry. I) Accurate performance is able to be done by proper positioning due to based on the rails. 2) The soil is not made hard like heavy tractor 3) The wheel is not sank into the soil and slipped well under rain like heavy tractor. Therefore, weather and soil situation could not affect working condition. 4) Complete unmanned control and 24hours-working are available due to traveling on the rails. 5) It could use various energy resources like not only liquid fuel but also solar, common electronic power due to traveling on the rails.

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Design and fabrication of 2MN hydraulic force standard machine (2MN 유압식 힘 표준기의 설계 및 제작)

  • Kang, D.I.;Song, H.K.;Lee, J.T.;Ahn, B.D.;Kim, C.Y.;Lee, J.Y.;Ahn, B.C.;Cheong, K.K.;Jeon, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.33-41
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    • 1994
  • For the establishment of large force standard and the accurate measurement of large force, 2MN hydraulic force standard machine which consists of loading frame, deadweight machine, two ram/cylinder systems and hydraulic control system was designed and fabricated. Measurement results of shapes for tow ram/cylinders reveal that the ratio of effective area is 200.094. The relative deviation of force stability for the machine is about .+-. 0.01% at 2MN and is less than .+-. 0.005% below 2MN. This machine may be widely used to calibrate the force measuring devices in industry and to test the force sensors.

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Load Fidelity Improvement of Piecewise Integrated Composite Beam by Irregular Arrangement of Reference Points (참조점의 불규칙적 배치를 통한 PIC보의 하중 충실도 향상에 관한 연구)

  • Ham, Seok Woo;Cho, Jae Ung;Cheon, Seong S.
    • Composites Research
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    • v.32 no.5
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    • pp.216-221
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    • 2019
  • Piecewise integrated composite (PIC) beam has different stacking sequences for several regions with respect to their superior load-resisting capabilities. On the interest of current research is to improve bending characteristics of PIC beam, with assigning specific stacking sequence to a specific region with the help of machine learning techniques. 240 elements of from the FE model were chosen to be reference points. Preliminary FE analysis revealed triaxialities at those regularly distributed reference points to obtain learning data creation of machine learning. Triaxiality values catagorise the type of loading i.e. tension, compression or shear. Machine learning model was formulated by learning data as well as hyperparameters and proper load fidelity was suggested by tuned values of hyperparameters, however, comparatively higher nonlinearity intensive region, such as side face of the beam showed poor load fidelity. Therefore, irregular distribution of reference points, i.e., dense reference points were distributed in the severe changes of loading, on the contrary, coarse distribution for rare changes of loading, was prepared for machine learning model. FE model with irregularly distributed reference points showed better load fidelity compared to the results from the model with regular distribution of reference points.