• Title/Summary/Keyword: Machine Fault Diagnosis

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On the Detection of Induction-Motor Rotor Fault by the Combined “Time Synchronous Averaging-Discrete Wavelet Transform” Approach

  • Ngote, Nabil;Ouassaid, Mohammed;Guedira, Said;Cherkaoui, Mohamed
    • Journal of Electrical Engineering and Technology
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    • v.10 no.6
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    • pp.2315-2325
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    • 2015
  • Induction motors are widely used in industrial processes since they offer a very high degree of reliability. But like any other machine, they are vulnerable to faults, which if left unmonitored, might lead to an unexpected interruption at the industrial plant. Therefore, the condition monitoring of the induction motors have been a challenging topic for many electrical machine researchers. Indeed, the effectiveness of the fault diagnosis and prognosis techniques depends very much on the quality of the fault features selection. However, in induction-motor drives, rotor defects are the most complex in terms of detection since they interact with the supply frequency within a restricted band around this frequency, especially in the no-loaded case. To overcome this drawback, this paper deals with an efficient and new method to diagnose the induction-motor rotor fault based on the digital implementation of the monitoring algorithm based on the association of the Time Synchronous Averaging technique and Discrete Wavelet Transform. Experimental results are presented in order to show the effectiveness of the proposed method. The obtained results are largely satisfactory, indicating a promising industrial application of the combined “Time Synchronous Averaging – Discrete Wavelet Transform” approach.

Rejection Study of Mearest Meighbor Classifier for Diagnosis of Rotating Machine Fault (회전기계 고장 진단을 위한 최근접 이웃 분류기의 기각 전략)

  • 최영일;박광호;기창두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.81-84
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    • 2000
  • Rotating machine is used extensively and plays important roles in the industrial field. Therefore when rotating machine get out of order, it is necessary to know reasons then deal with the troubles immediately. So many studies far diagnosis of rotating machine are being done. However by this time most of study has an interest in gaining a high recognition But without considering error $rate^{(1)(2)(3)}$ , it is not desirable enough to apply h the actual application system. If the manager of system receives the result misjudging the condition of rotating machine and takes measures, we would lose heavily. So in order to play the creditable diagnosis, we must consider error rate. T h ~ t is. it must be able to reject the result of misjudgment. This study uses nearest neighbor classifier for diagnosis of rotating $machine^{(4)(8)}$ And the Smith's rejection $method^{(1)}$ used to recognize handwritten charter is done. Consequently creditable diagnosis of rotating machine is proposed.

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Fault Diagnosis System for Industrial Motor Drives (산업용 전동기 구동장치의 고장진단 시스템)

  • Song, S.H.;Cho, W.J.;Park, I.Y.;Park, K.W.;Lee, C.W.;Kim, K.H.;Choi, C.H.
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.488-490
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    • 1994
  • To meet the requirements of high performance and reliability as a industrial motor drive, we developed an integrated oil-line fault diagnosis and monitoring system which consists of DSP-based controller and PC-based MMI (Man-machine interface) program. The dedicated controller performs real-lime fault detections and protections. The MMI program monitors the on-line fault status of the drive system and offers full explanations of the fault name(WHAT?), deducible causes of the fault operation(WHY?), and chock points (HOW?) based upon the experiences of the expert. Also the TRACE data which was stored just before and after the accident can be scrutinized using MMI tools.

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Fault Diagnosis System based on Sound using Feature Extraction Method of Frequency Domain

  • Vununu, Caleb;Kwon, Oh-Heum;Moon, Kwang-Seok;Lee, Suk-Hwan;Kwon, Ki-Ryong
    • Journal of Korea Multimedia Society
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    • v.21 no.4
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    • pp.450-463
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    • 2018
  • Sound based machine fault diagnosis is the process consisting of detecting automatically the damages that affect the machines by analyzing the sounds they produce during their operating time. The collected sounds being inevitably corrupted by random disturbance, the most important part of the diagnosis consists of discovering the hidden elements inside the data that can reveal the faulty patterns. This paper presents a novel feature extraction methodology that combines various digital signal processing and pattern recognition methods for the analysis of the sounds produced by the drills. Using the Fourier analysis, the magnitude spectrum of the sounds are extracted, converted into two-dimensional vectors and uniformly normalized in such a way that they can be represented as 8-bit grayscale images. Histogram equalization is then performed over the obtained images in order to adjust their very poor contrast. The obtained contrast enhanced images will be used as the features of our diagnosis system. Finally, principal component analysis is performed over the image features for reducing their dimensions and a nonlinear classifier is adopted to produce the final response. Unlike the conventional features, the results demonstrate that the proposed feature extraction method manages to capture the hidden health patterns of the sound.

Vibration Characteristics of Worm Gear Faults for Elevators (승강기용 웜기어의 결함에 따른 진동 특성)

  • Lee, S.J.;Yang, B.S.;Lee, S.S.;Park, S.T.;Son, J.D.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.65-71
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    • 2007
  • According to the survey, abnormal condition of the system is the main source for interrupting an elevator service, especially faults in worm gears used for the traction machine. Worm gear is popularly used in traction machine for middle and low speed elevators. Elevators need high reliability and stability, because they are closely related to human life. Usually, traction machine is applied to drive the elevators that have height about 35 m and it is an important mechanical unit for riding quality in elevators. There are some research results about types of vibration fault for worm gear in International Association Elevator Engineers (IAEE). But this study concerns with diagnosis of various faults in elevator worm gear using vibration signal. The analysis of fault characteristics is compared with previous researches in traction machine.

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A Study on the Correlation of Condition Monitoring Parameters of Functional Machine Failures. (기계시스템 파손에 따른 상태진단 파라미터의 상관관계 해석에 관한 연구)

  • 장래혁;강기홍;공호성;최동훈
    • Tribology and Lubricants
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    • v.18 no.4
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    • pp.285-290
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    • 2002
  • Integrated condition monitoring is required to monitor effectively the machine conditions since machine failures could not be monitored accurately by any single measurement parameter. Application of various condition monitoring techniques is therefore preferred in many cases in order to diagnosis the machine condition. However it inevitably requires lots of maintenance cost and sometimes it could be proved to over-maintenance unnecessarily. This could happen especially when one measurement parameter closely correlates to another. Therefore correlation analysis of various monitoring parameters has to be performed to improve the reliability of diagnosis. In this work, Pearson correlation coefficient was used to analyze the correlation between condition monitoring parameters of an over-loaded machine system where the vibration, wear and temperature were monitored simultaneously. The result showed that Pearson correlation coefficient could be regarded as a good measure for evaluating the availability of condition monitoring technology.

A Study on the Correlation of Condition Monitoring Parameters of Functional Machine Failures. (기계시스템 파손에 따른 상태진단 파라미터의 상관관계 해석에 관한 연구)

  • 장래혁;강기홍;공호성;최동훈
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.252-259
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    • 2001
  • Integrated condition monitoring is required to monitor effectively the machine conditions since machine failures could not be monitored accurately by any single measurement parameter. Application of various condition monitoring techniques is therefore preferred in many cases in order to diagnosis the machine condition. However it inevitably requires lots of maintenance cost and sometimes it could be proved to over-maintenance unnecessarily. This could happen especially when one measurement parameter closely correlates to another. Therefore correlation analysis of various monitoring parameters has to be performed to improve the reliability of diagnosis. In this work, Pearson correlation coefficient was used to analyze the correlation between condition monitoring parameters of an over-loaded machine system where the vibration, wear and temperature were monitored simultaneously. The result showed that Pearson correlation coefficient could be regarded as a good measure for evaluating the availability of condition monitoring technology.

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Pattern Recognition of Rotor Fault Signal Using Bidden Markov Model (은닉 마르코프 모형을 이용한 회전체 결함신호의 패턴 인식)

  • Lee, Jong-Min;Kim, Seung-Jong;Hwang, Yo-Ha;Song, Chang-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1864-1872
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    • 2003
  • Hidden Markov Model(HMM) has been widely used in speech recognition, however, its use in machine condition monitoring has been very limited despite its good potential. In this paper, HMM is used to recognize rotor fault pattern. First, we set up rotor kit under unbalance and oil whirl conditions. Time signals of two failure conditions were sampled and translated to auto power spectrums. Using filter bank, feature vectors were calculated from these auto power spectrums. Next, continuous HMM and discrete HMM were trained with scaled forward/backward variables and diagonal covariance matrix. Finally, each HMM was applied to all sampled data to prove fault recognition ability. It was found that HMM has good recognition ability despite of small number of training data set in rotor fault pattern recognition.

One-class Classification based Fault Classification for Semiconductor Process Cyclic Signal (단일 클래스 분류기법을 이용한 반도체 공정 주기 신호의 이상분류)

  • Cho, Min-Young;Baek, Jun-Geol
    • IE interfaces
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    • v.25 no.2
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    • pp.170-177
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    • 2012
  • Process control is essential to operate the semiconductor process efficiently. This paper consider fault classification of semiconductor based cyclic signal for process control. In general, process signal usually take the different pattern depending on some different cause of fault. If faults can be classified by cause of faults, it could improve the process control through a definite and rapid diagnosis. One of the most important thing is a finding definite diagnosis in fault classification, even-though it is classified several times. This paper proposes the method that one-class classifier classify fault causes as each classes. Hotelling T2 chart, kNNDD(k-Nearest Neighbor Data Description), Distance based Novelty Detection are used to perform the one-class classifier. PCA(Principal Component Analysis) is also used to reduce the data dimension because the length of process signal is too long generally. In experiment, it generates the data based real signal patterns from semiconductor process. The objective of this experiment is to compare between the proposed method and SVM(Support Vector Machine). Most of the experiments' results show that proposed method using Distance based Novelty Detection has a good performance in classification and diagnosis problems.