• Title/Summary/Keyword: Machine Design

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Design of an Algorithm to Simulate Surface Roughness in a Turning for an Integrated Virtual Machine Tool

  • Jang, Dong-Young
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.204-208
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    • 1998
  • The fundamental issues to evaluate machine tool's performance through simulation pertain to the physical models of the machine tool itself and of process while the practical problems are related to the development of the modular software structure. It allows the composition of arbitrary machine/process models along with the development of programs to evaluate each state of machining process. Surface roughness is one of the fundamental factors to evaluate machining process and performance of machine tool, but it is not easy to evaluate surface roughness due to its tribological complexity. This paper presents an algorithm to calculate surface roughness considering cutting geometry, cutting parameters, and contact dynamics of cutting between tool and workpiece as well as tool wear in turning process. The designed virtual machining system can be used to evaluate the surface integrity of a turned surface during the design and process planning phase for the design for manufacturability analysis of the concurrent engineering.

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Performance Evaluation for Coordinate Measuring Machine using Design of Experiments (실험계획법을 이용한 3차원 좌표 측정기의 성능 평가)

  • Lee, Seung-Pyo;Ha, Sung-Kyu
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.133-139
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    • 2008
  • With the increasing demand for higher production quality and growing competition in the global market, coordinate measuring machine(CMM) has been widely used in industry to improve the efficiency and effectiveness of measurement. In this paper the performance evaluation of coordinate measuring machine is proposed using design of experiments. A factorial design is applied to carry out the performance test proposed by ISO 10360 with a length bar and to investigate CMM measurement errors associated to orientation and length in the work volume. The determination of the significance of effects in an experiment is made through the analysis of variance(ANOVA). The results show that the proposed method is suitable to analyze the factors which affect the CMM measurement performance.

Design and Analysis of Axial Flux Permanent Magnet Synchronous Machine

  • Jo, Won-Young;Lee, In-Jae;Cho, Yun-Hyun;Koo, Dae-Hyun;Chun, Yon-Do
    • Journal of Electrical Engineering and Technology
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    • v.2 no.1
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    • pp.61-67
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    • 2007
  • In this article, a special kind of axial flux permanent magnet machine has proved to be suitable for high torque and low speed applications. An innovative design of the machine has been proposed in order to make the machine suitable for traction applications by means of field-weakening. The aim of this paper is to analyze, in general terms, the basic equations that describe the operating conditions of such machines. Optimal sizes for design can be obtained by calculating the power density and the air-gap flux density, etc.

Development of Simulator and Robotic Door for Parametric Design Optimization of Washing Machine Door Motion (세탁기 도어 거동 인자 설계 최적화를 위한 시뮬레이터 및 로봇형 도어 장치 개발)

  • Yi, June-Sup;Jung, Byung-Jin;Moon, Hyungpil
    • The Journal of Korea Robotics Society
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    • v.12 no.1
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    • pp.19-25
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    • 2017
  • A design methodology for parametric design optimization of washing machine door is presented. We develop a motion simulator and a robotic door to simulate the various motion of washing machine doors. The motion of the washing machine door is related to hinge parameters. Springs and dampers are usually used in the hinge of washing machine door for controlling motion of the door. A physical simulator of the door motion is used for finding candidate parameters of the hinge and a robotic door whose motion is controlled algorithmically is used for consumer tests. Through the consumer evaluation on the robotic motion, the optimized parameters are determined. We find the optimal parameters as a function of angle and angular velocity of the door.

Design and Structural Analysis of Long Pull Weight Machine (롱풀 웨이트 기구의 설계 및 구조해석)

  • 이종선;홍석주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.73-77
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    • 2004
  • This study is object to design and structural analysis of Long Pull weight machine. Structural analysis of Long Pull weight machine using result from ANSYS code. This structural analysis results, many variables such as boundary condition, constraints and load condition were considered.

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Dynamic Analysis of a Nano Imprinting Stage Using CAE (CAE를 이용한 나노 임프린트 스테이지의 동적 거동해석)

  • Lee, Kang-Wook;Lee, Min-Gyu;Lee, Jae-Woo;Lim, Si-Hyung;Shin, Dong-Hoon;Jang, Si-Youl;Jeong, Jae-Il;Yim, Hong-Jae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.211-217
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    • 2007
  • A nano-imprinting stage has been widely used in various fields of nanotechnology. In this study, an analysis method of a nano-imprinting stage machine using FEM and flexible multi-body kinematics and dynamics has been presented. We have developed a virtual imprinting machine to evaluate the prototype design in the early design stage. The simulation using CAE for the imprinting machine is not only to analyze static and dynamic characteristics of the machine but also to determine design parameters of the components for the imprinting machine, such as dimensions and specifications of actuators and sensors. Structural components as the upper plate, the rotator, the shaft and the translator have been modeled with finite elements to analyze flexibility effects during the precision stage motion. In this paper flexible multi-body dynamic simulation is executed to support robust design of the precision stage mechanism. In addition, we made the 4-axis stage model to compare the dynamic behavior with that of 3-axis stage model.

Design Improvement of the Smith Machine using Simulation on Musculoskeletal Model

  • Kim, Taewoo;Lee, Kunwoo;Kwon, Junghoon
    • International Journal of CAD/CAM
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    • v.12 no.1
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    • pp.1-8
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    • 2012
  • This study analyzes the characteristics of two different kinds of squat exercise through physical experiments and a computer simulation, i.e. one with a free weight and the other with a Smith machine are studied. This study also proposes a new design for the Smith machine, which has both the advantages of each type based on the results of the analysis. The muscle force and level of stimulation of the lower extremities during squatting were calculated by running an inverse dynamics analysis program on a musculoskeletal model together with the measured motion data. The calculated results were verified by comparing with the measured EMG data. The analysis showed that squatting using free weight is more effective than squatting using the Smith machine. Meanwhile, in order to design an improved Smith machine, which is the final goal of this study, the trajectory of the barbell of the subjects during free weight squatting was measured on the sagittal plane. The measurement showed that the average slope of the trajectory of the barbell is tilted backward by $10.7^{\circ}$. Based on this measurement, this study proposes a tilted design for an improved Smith machine.

Study of Concept Design for Offshore Top Drive Machine (해양 시추용 Top Drive Machine Concept Design 연구)

  • Bae, Jae Il;Jung, Jae Wook;Lee, Jun Seok
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.39-47
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    • 2013
  • Top Drive Machine is drilling equipment which transfers motor torque to the drill bit. Kelly Rotary Table of the Derrick Drilling Machine (DDM) is firstly developed at 1983, and the first commercial model DDM 650DC was released at 1984. Offshore drilling business is high value-added industries. "N" Company of U.S.A and "A" company of Norway hold more than 90 percent of the global offshore drill system market, so it is hard to take away market share and develop offshore drilling equipment. Consequently, this paper introduce method for concept design of new reliability machine by limited information. To achieve this, design & analysis tools as CATIA, DELMIA, Pro Engineering, ANSYS were used to evaluate design error and strength/flow analysis at new concept design in Top Drive Machine.

Conceptual Design Considerations of 1MW Class HTS Synchronous Motor (1MW 고온초전도 동기모터의 개념설계 고찰)

  • Baik Seung-Kyu;Sohn Myung-Hwan;Lee Eun-Yong;Kwon Young-Kil;Moon Tae-Sun;Park Heui-Joo;Kim Yeong-Chun
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.3
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    • pp.38-43
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    • 2004
  • 1MW class superconducting synchronous motor is designed considering several conditions such as superconducting wire length, machine efficiency and size. As the machine is larger and larger, the superconducting machine shows the advantages more and more over the conventional machines. Although the advantages at 1MW rating are not so great, the design approach to get an appropriate result would be very helpful for larger superconducting synchronous machine design. Major design concerns are focused on reducing expensive Bi-2223 HTS(High Temperature Superconducting) wire which is used for superconducting field coil carrying the rating current around 30K(-243$^{\circ}C$) while the machine efficiency is higher than conventional motors or generators with the same rating. Furthermore, some iron cored structure is considered to reduce the HTS wire requirement without bad effect on machine performances such as sinusoidal armature voltage waveform, synchronous reactance and so on.

Design and Structural Analysis on the Open and Close Hinge for Complex Machine (복합기 커버 개폐용 힌지의 설계와 구조 해석)

  • Yun, Yeo-Kwon;Yang, Kwang-Mo;Kim, Do-Seok
    • Journal of the Korea Safety Management & Science
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    • v.14 no.2
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    • pp.49-54
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    • 2012
  • As all kind of industry has developed, metal structure and machine instrument use bolt, pin, rivet and welding for assembly and combination. For pin and hinge, dimension accuracy is crucial to keep the operation and safety of the structure and machine instrument. In case of complex machine, the hinge for cover open-loop system is one of the significant design elements. Most of the hinges are being imported and assembled sine they give high technology development cost for its unit cost position. The reason is that the localization of hinge is inadequate. As the demand increase and the necessity of localization grow, it is now more important than ever to develop low cost structure. By the low cost structure, a new technology could be obtained for electronic product and structural hinge since it would enable for complex machine hinge to be guaranteed, technologically. Open-loop hinge is the link type and designed for the structure to keep constant open-loop. And, the hinge is examined in design stability by finite element analysis method. In this paper, the operation result is presented when the hinge for complex machine open-loop is designed for link type structure.