• Title/Summary/Keyword: Machine Component

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Noise-Robust Anomaly Detection of Railway Point Machine using Modulation Technique (모듈레이션 기법을 이용한 잡음에 강인한 선로 전환기의 이상 상황 탐지)

  • Lee, Jonguk;Kim, A-Yong;Park, Daihee;Chung, Yongwha
    • Smart Media Journal
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    • v.6 no.4
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    • pp.9-16
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    • 2017
  • The railway point machine is an especially important component that changes the traveling direction of a train. Failure of the point machine may cause a serious railway accident. Therefore, early detection of failures is important for the management of railway condition monitoring systems. In this paper, we propose a noise-robust anomaly detection method in railway condition monitoring systems using sound data. First, we extract feature vectors from the spectrogram image of sound signals and convert it into modulation feature to ensure robust performance, and lastly, use the support vector machine (SVM) as an early anomaly detector of railway point machines. By the experimental results, we confirmed that the proposed method could detect the anomaly conditions of railway point machines with acceptable accuracy even under noisy conditions.

A Study on the Failure Diagnosis of Transfer Robot for Semiconductor Automation Based on Machine Learning Algorithm (머신러닝 알고리즘 기반 반도체 자동화를 위한 이송로봇 고장진단에 대한 연구)

  • Kim, Mi Jin;Ko, Kwang In;Ku, Kyo Mun;Shim, Jae Hong;Kim, Kihyun
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.4
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    • pp.65-70
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    • 2022
  • In manufacturing and semiconductor industries, transfer robots increase productivity through accurate and continuous work. Due to the nature of the semiconductor process, there are environments where humans cannot intervene to maintain internal temperature and humidity in a clean room. So, transport robots take responsibility over humans. In such an environment where the manpower of the process is cutting down, the lack of maintenance and management technology of the machine may adversely affect the production, and that's why it is necessary to develop a technology for the machine failure diagnosis system. Therefore, this paper tries to identify various causes of failure of transport robots that are widely used in semiconductor automation, and the Prognostics and Health Management (PHM) method is considered for determining and predicting the process of failures. The robot mainly fails in the driving unit due to long-term repetitive motion, and the core components of the driving unit are motors and gear reducer. A simulation drive unit was manufactured and tested around this component and then applied to 6-axis vertical multi-joint robots used in actual industrial sites. Vibration data was collected for each cause of failure of the robot, and then the collected data was processed through signal processing and frequency analysis. The processed data can determine the fault of the robot by utilizing machine learning algorithms such as SVM (Support Vector Machine) and KNN (K-Nearest Neighbor). As a result, the PHM environment was built based on machine learning algorithms using SVM and KNN, confirming that failure prediction was partially possible.

Development and Performance Evaluation of a Two-component Thin Spray-on Liner to Guarantee Its Homogeneous Qualities and to Reduce Dust (균질한 품질 확보와 분진 저감을 위한 2성분 박층 뿜칠 라이너의 개발과 성능평가)

  • Chang, Soo-Ho;Choi, Soon-Wook;Lee, Chulho;Kang, Tae-Ho;Hwang, Gwi-Sung;Kim, Jintae;Choi, Myung-Sik
    • Tunnel and Underground Space
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    • v.26 no.5
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    • pp.441-453
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    • 2016
  • This study aimed to develop a two-component TSL suitable for reducing dust and guaranteeing homogeneous qualities during its spraying. Its performance was evaluated by a series of laboratory and field tests. High ductility of two-component TSL prototypes resulted in increasing their elongation at break even though their tensile strengths were slightly lower than those of one-component powder TSLs. One prototype of the two-component TSLs developed in this study was verified to satisfy every criterion specified by EFNARC (2008). Especially, it increased the average compressive strength of mortar specimens by 50% even when it coated them only with the thickness of 3 mm. From a preliminary spraying test, a spraying machine suitable for the developed TSL prototype was derived and modified. After its field application, dust and rebound generated during its spraying works were found to be very minimal. Its spraying rate was recorded to be approximately $60m^2/hr$. In addition, it showed a very rapid hardening characteristic compared with general sprayable waterproofing membranes.

A study on an investigation procedure of digital forensics for VMware Workstation's virtual machine and a method for a corrupted image recovery (VMware Workstation 가상 머신 이미지에 대한 디지털 포렌식 조사 절차 및 손상된 이미지 복구 방안)

  • Lim, Sung-Su;Yoo, Byeong-Yeong;Park, Jung-Heum;Byun, Keun-Duck;Lee, Sang-Jin
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.21 no.2
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    • pp.61-70
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    • 2011
  • Virtualization is a technology that uses a logical environment to overcome physical limitations in hardware. As a part of cost savings and green IT policies, there is a tendency in which recent businesses increase the adoption of such virtualization. In particular, regarding the virtualization in desktop, it is one of the most widely used technology at the present time. Because it is able to efficiently use various types of operating systems in a physical computer. A virtual machine image that is a key component of virtualization is difficult to investigate. because the structure of virtual machine image is different from hard disk image. Therefore, we need researches about appropriate investigation procedure and method based on technical understanding of a virtual machine. In this research, we suggest a procedure of investigation on a virtual machine image and a method for a corrupted image of the VMware Workstation that has the largest number of users.

Comparative analysis of Machine-Learning Based Models for Metal Surface Defect Detection (머신러닝 기반 금속외관 결함 검출 비교 분석)

  • Lee, Se-Hun;Kang, Seong-Hwan;Shin, Yo-Seob;Choi, Oh-Kyu;Kim, Sijong;Kang, Jae-Mo
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.6
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    • pp.834-841
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    • 2022
  • Recently, applying artificial intelligence technologies in various fields of production has drawn an upsurge of research interest due to the increase for smart factory and artificial intelligence technologies. A great deal of effort is being made to introduce artificial intelligence algorithms into the defect detection task. Particularly, detection of defects on the surface of metal has a higher level of research interest compared to other materials (wood, plastics, fibers, etc.). In this paper, we compare and analyze the speed and performance of defect classification by combining machine learning techniques (Support Vector Machine, Softmax Regression, Decision Tree) with dimensionality reduction algorithms (Principal Component Analysis, AutoEncoders) and two convolutional neural networks (proposed method, ResNet). To validate and compare the performance and speed of the algorithms, we have adopted two datasets ((i) public dataset, (ii) actual dataset), and on the basis of the results, the most efficient algorithm is determined.

A Study on the life and reliability of helical gear system (헬리컬 기어장치의 수명 및 신뢰성에 관한 연구)

  • 김하수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.265-270
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    • 1997
  • Helical gear system is utilized to transmit motion between parallel shafts. The axial thrust loads on the shafts are existed. On each of the support shafts, at least one of the bearings should be able to support the axial loads. The reliability and life analysis are based on the two-parameter Weibull distribution lives of the component gears and bearings. The computer calculates the system lives and dynamic capacities of the components and their system. The system life is defined as the life of the component or the helical gear system at an output torque at which the probability of survival is ninety percent.

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A CAD/EAM System and Component Technology in Die Making for Automobile (자동차용 금형제작의 CAD/DAM 시스템 및 요소기술)

  • 한규택
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.119-124
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    • 1997
  • This study investigates EAD/EAM system & component technology in die making for automobile, An assessment has been proceeded so that stamping car panel can be designed and manufactured efficiently. Also a method of measuring surface strains in a deformed three dimensional part has been analyzed which computes surface strains for the entire area under the view instead of determining surface strains from deformed circles one a time. For the technicians sutomated strain measurement system has the potential to become a powerful tool for successful press-die design and making. The obtained results will lead to the reductions in lead time and man-hour required for the design and manufacture of the stamping dies.

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Maximum Torque Control of PMSM Drive in Field weakening Region (약계자 영역에서 PMSM 드라이브의 최대 토크제어)

  • 이홍균;이정철;김종관;정동화
    • Journal of the Korean Society of Safety
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    • v.18 no.1
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    • pp.44-49
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    • 2003
  • Permanent magnet synchronous motor(PMSM) is widely used in many applications such as an electric vehicle. compressor drives of air conditioner and machine tool spindle drives. PMSM drive system have become a popular choice in various application, due to their excellent power to weight ratio. This paper is proposed maximum torque control for field weakening operation of PMSM drive. At low speeds, the reluctance torque is used to maximize the output for a given current level. This is achieved maximum torque per ampere(MTPA) by selecting an optimal value of the direct stator current component. At high speeds, the system reaches a point at which the inverter will not be able to supply the desired voltage. In this case it is necessary to make use of an increased value the direct current component. The proposed control algorithm is applied to PMSM drive system, the operating characteristics controlled by maximum torque control are examined in detail by simulation.

An analysis about the behavior of rubber component with large deformation (대변형을 하는 고무 부품의 거동에 관한 해석)

  • Han Moon-Sik;Cho Jae-Ung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.47-53
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    • 2005
  • The non-linear finite element program of the large deformation analysis by computer simulation has been used in the prediction and evaluation of the behaviors of the non-linear rubber components. The analysis of rubber components requires the tools modelling the special materials that are quite different from those used for the metallic parts. The nonlinear simulation analysis used in this study is expected to be widely applied in the design analysis and the development of several rubber components which are used In the manufacturing process of many industries. By utilizing this method, the time and cost can also be saved in developing the new rubber product. The objective of this study is to analyze the rubber component with the large deformation and non-linear properties.

Prediction of Dimensional Instability Resulting from Layer Removal of an Internally Stressed Orthotropic Composite Cylinder

  • Shin, Shang-Hyon
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.757-761
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    • 2002
  • When a layer of cylindrical composite component containing an axisymmetric residual stress state is removed from the inner or outer surface, the dimension of the remaining material changes to balance internal forces. Therefore, in order to machine cylindrical composite components within tolerances, it is important to know dimensional changes caused by residual stress redistribution in the body. In this study, analytical solutions for dimensional changes and the redistribution of residual stresses due to the layer removal from a residually stressed cylindrically orthotropic cylinder were developed. The cylinder was assumed to have axisymmetric radial, tangential and axial residual stresses. The result of this study is useful in cases where the initial residual stress distribution in the component has been measured by a non-destructive technique such as neutron diffraction with no information on the effect of layer removal operation on the dimensional changes.