• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.496-500
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• 2004

A new, commercially available polishing process called magnetorheological finishing is used to polish and figure precision optics. To understand and model this process correctly it is important to determine the mechanical properties of the fluid under the influence of the magnetic field. Magnetorheological (MR) fluids are commonly modeled as Bingham fluids, so one of the essential properties to measure is the yield stress. Since MR fluids are inherently anisotropic, the yield stress will depend on the mutual orientation of the magnetic field and the direction of deformation. The relative orientation of the field and deformation in polishing does not coincide with common rheological setups, so a new rheometer has been designed and tested. This new magnetorheometer design has been shown to give correct stresses during calibration experiments using Newtonian fluids with a known viscosity. The measured stress has also been shown to have a magnitude consistent with published finite element approximations for magnetic fluids. The design of the instrument was complicated because of the requirements imposed upon the magnetic field, and the difficulty in satisfying the no slip boundary condition. Our results show the importance of having a homogeneous field in the test region during measurements. The solutions to these problems and discussion of the measurements on nonmagnetic and magnetic fluids are given.

• Korea-Australia Rheology Journal
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• 제20권2호
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• pp.45-50
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• 2008

This paper presents an experimental approach to study the effect of friction on magnerorheological (MR) fluids. Both steady and dynamic modes were employed to investigate MR fluid behaviors. The experimental results indicate that the total MR effects are dominated by two factors: magnetic force and friction force. Conventionally, the magnetic force contribution to MR effect has been intensively studied while the friction force effect has attracted less attention. This study provides a method to quantitatively predict the friction contribution to the total MR effect. It may be used to effectively analyze enhanced MR effects reported by other groups. Also, it might provide good guidance to develop high-efficiency MR fluids.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.78-83
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• 2009

In general, Light-hardening polymer was used UV nanoimprint technology. A light-hardening polymer was had the problem of poor hardness, durability. In order to overcome the problem of polymer, inter change optical glass. However glass is very manufacture and a lowering of standars transmittance. In order to glass recover was necessary polishing process. The process is magnetorheological fluids polishing. MR polishing has been developed as a new precision finishing technique to obtain a fine surface. Hence, Magnetorheological fluids has been used for micro polishing to get micro parts. This polishing process guarantees high polishing quality by controlling the fluid density electrically. The applied material in experiments is fused silica glass. Fused silica glass is widely used in the optical field because of high degree of purity. For MR polishing experiments, MR fluid was composed with DI-water, carbonyl iron and nano slurry ceria. The wheel speed and electric current were chosen as the variables for analyzing the characteristics of MR polishing process. Outstanding surface roughness of Ra=1.58nm was obtained on the fused silica glass specimen. And originally glass transmittance was recover on the fused silica glass.

• Smart Structures and Systems
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• 제16권5호
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• pp.961-980
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• 2015

Magnetorheological (MR) fluids are capable of changing their rheological properties under the application of external fields. When MR fluids operate in the so-called squeeze mode, in which displacement levels are limited to a few millimetres but there are large forces, they have many potential applications in vibration isolation. This paper presents an experimental and a numerical investigation of the performance of an MR fluid under tensile and compressive loads and oscillatory squeeze-flow. The performance of the fluid was found to depend dramatically on the strain direction. The shape of the stress-strain hysteresis loops was affected by the strength of the applied field, particularly when the fluid was under tensile loading. In addition, the yield force of the fluid under the oscillatory squeeze-flow mode changed almost linearly with the applied electric or magnetic field. Finally, in order to shed further light on the mechanism of the MR fluid under squeeze operation, computational fluid dynamics analyses of non-Newtonian fluid behaviour using the Bingham-plastic model were carried out. The results confirmed superior fluid performance under compressive inputs.

• 유변학
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• 제11권2호
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• pp.73-81
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• 1999

회전식 점도 측정기를 이용하여 상용화된 전기유변(electrorheological, ER)유체와 자기유변(magnetorheological, MR)유체의 특성을 비교하여 이를 이용한 장치 설계시 두 유체 중에 유리한 것을 선택하는데 도움이 되고자 하는 것이 본 논문의 의도이며, 이러한 유체의 특성에서 전단변형률의 변화에 따른 전단응력의 변화, 온도변화에 따른 전단응력의 변화, 작용하는 장의 세기에 따른 전단응력의 변화 등을 비교하였다. 온도의 변화에 따른 유체의 특성 변화는 MR유체가 ER유체보다 적게 받는 경향이 있었다. 두 유체의 응용 예로서 제작된 댐퍼의 경우에 유압 시험기를 이용하여 인장과 압축될 때 장의 On/Off에 따른 시간지연과 감쇄력을 비교하였다.

• 한국지능시스템학회논문지
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• 제17권7호
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• pp.875-880
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• 2007

자기변성유체(magnetorheological fluid)에 관한 연구는 MR 장치의 개발, MR 장치의 수학적 모델링 및 시뮬레이션, 그리고 MR 장치를 채용한 시스템의 제어 알고리즘 개발에 관한 연구로 구분된다. 시뮬레이션을 통한 제어 알고리즘 개발을 위해서는 MR 장치의 비선형 응답을 예상하기 위한 신뢰성 높은 수학적 모델이 요구된다. 또한 MR 장치 시스템을 제어하기 위해서는 제어기에서 요구하는 댐핑력을 출력하기 위한 MR 장치의 전류(또는 전압) 입력 값이 필요하며, 이 입력값을 얻기 위해서는 역댐퍼 모델이 필요하다. 이러한 이유로 MR 장치의 모델링 및 역댐퍼 모델링은 MR 장치개발의 중요한 역할을 담당하며 이에 관한 많은 연구가 요구되고 있다. 본 연구에서는 전단모드 회전형 MR 댐퍼의 모델링을 위해 개발된 MR 댐퍼를 이용하여 동특성 시험기를 제작하였으며, 전단모드 회전형 MR 댐퍼의 특성을 연구하기 위한 실험을 수행하였다. 시험기 시험결과를 통해 모델링에 필요한 시험 데이터들을 획득하였으며 다층신경망을 이용하여 전단모드 회전형 MR 댐퍼의 모델 및 역모델을 구하였다.

• Tribology and Lubricants
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• 제29권1호
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• pp.39-45
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• 2013

Magnetorheological (MR) fluid belongs to the group of smart materials. In MR fluid, iron particles in base oil form chains in the direction of the applied magnetic field, thus resulting in a variation in the stiffness and damping characteristics of the fluid. Research is being carried out on controlling the stiffness and damping characteristics as well as the tribological characteristics of the MR fluid. In this study, the friction characteristics of MR fluid have been evaluated using three types of materials and magnetic fields of different strengths. The coefficients of friction of the three types of MR fluid are measured, and the relationship between the coefficient of friction and the strength of the applied magnetic field is obtained.

• Journal of Industrial and Engineering Chemistry
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• 제68권
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• pp.342-349
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• 2018

Polystyrene (PS) was coated on carbonyl iron (CI) particles via dispersion polymerization to produce core-shell structured CI/PS particles and adopted as magnetorheological (MR) material. Two MR fluids were prepared by dispersing CI/PS and CI particles in silicone oil. Their MR and tribological properties were investigated using a rheometer and a reciprocating friction and wear tester, respectively. Experimental data showed that tribological properties of MR fluid based on CI/PS particles are significantly enhanced compared to those of CI based MR fluid. Sedimentation problem of CI/PS MR fluid was also expected to be improved due to relatively lower density of CI/PS particles.

• 한국생산제조학회지
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• 제19권2호
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• pp.184-190
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• 2010

Recently, the polishing process using magnetorheological fluids(MR fluids) has been focused as a new ultra-precision polishing technology for micro and optical parts such as aspheric lenses, etc. This method uses MR fluid as a polishing media which contains required micro abrasives. In the MR polishing process, the surface roughness and material removal rate of a workpiece are affected by the process parameters, such as the properties of used nonmagnetic abrasives(particle material, size, aspect ratio and density, etc.), rotating wheel speed, imposed magnetic flux density and feed rate, etc. The objective of this research is to predict MRR according to the polishing conditions based on the multiple regression analysis. Three polishing parameters such as wheel speed, feed rates and current value were optimized. For experimental works, an orthogonal array L27(313) was used based on DOE(Design of Experiments), and ANOVA(Analysis of Variance) was carried out. Finally, it was possible to recognize that the sequence of the factors affecting MRR correspond to feed rate, current and wheel speed, and to determine a combination of optimal polishing conditions.

• Smart Structures and Systems
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• 제14권5호
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• pp.901-916
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• 2014

Magnetorheological (MR) fluid is one of the field-responsive fluids that is of interest to many researchers due to its high yield stress value, which depends on the magnetic field strength. Similar to electrorheological (ER) fluid, the combination of working modes is one of the techniques to increase the performance of the fluids with limited focus on MR fluids. In this paper, a novel MR testing cell incorporated with valve, shear and squeeze operational modes is designed and constructed in order to investigate the behaviour of MR fluid in combined mode. The magnetic field distribution in the design concept was analyzed using finite element method in order to verify the effective areas of each mode have the acceptable range of flux density. The annular gap of valve and shear were fixed at 1 mm, while the squeeze gap between the parallel circular surfaces was varied up to 20 mm. Three different coil configurations, which were made up from 23 SWG copper wires were set up in the MR cell. The simulation results indicated that the magnetic field distributed in the squeeze gap was the highest among the other gaps with all coils were subjected to a constant applied current of 1 A. Moreover, the magnetic flux densities in all gaps were in a good range of magnitude based on the simulations that validated the proposed design concept. Hence, the 3D model of the MR testing cell was designed using Solidworks for manufacturing processes.