• Title/Summary/Keyword: MFL(Magnetic Flux Leakage)

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Locating Mechanical Damages Using Magnetic Flux Leakage Inspection in Gas Pipeline System

  • Kim, Jae-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.6
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    • pp.521-526
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    • 2010
  • Gas transmission pipelines are often inspected and monitored using the magnetic flux leakage method. An inspection vehicle known as a "pig" is launched into the pipeline and conveyed along the pipe by the pressure of natural gas. The pig contains a magnetizer, an array of sensors and a microprocessor-based data acquisition system for logging data. This paper describes magnetic flux leakage (MFL) signal processing used for detecting mechanical damages during an in-line inspection. The overall approach employs noise removal and clustering technique. The proposed method is computationally efficient and can easily be implemented. Results are presented and verified by field tests from an application of the signal processing.

Dipole Model to Predict the Rectangular Defect on Ferromagnetic Pipe

  • Suresh, V.;Abudhair, A.
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.437-441
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    • 2016
  • Dipole model based analytical expression is proposed to estimate the length and depth of the rectangular defect on ferromagnetic pipe. Among the three leakage profiles of Magnetic Flux Leakage (MFL), radial and axial leakage profiles are considered in this work. Permeability variation of the specimen is ignored by considering the flux density as close to saturation level of the inspected specimen. Comparing the profile of both the components, radial leakage profile furnishes the better estimation of defect parameter. This is evident from the results of error percentage of length and depth of the defect. Normalized pattern of the proposed analytical model radial leakage profile is good agreement with the experimentally obtained profile support the performance of proposed expression.

강자성 배관의 racetrack 형 결함깊이와 응력이 누설자속에 미치는 영향

  • ;;;D.L. Atherton;L. Clapham
    • Proceedings of the Korean Magnestics Society Conference
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    • 2002.12a
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    • pp.118-119
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    • 2002
  • 실시간으로 매설된 송유관이나 가스관의 내부에 누설자속 (Magnetic Flux Leakage: MFL) 탐지용 피그를 통과시킴으로서 부식을 모니터한다[1]. NdFeB 자석과 같은 강한 영구자석으로 배관을 자화시키면 부식에 의한 결함 근처에서 자속이 누설되고, 그 MFL은 Hall 프로브나 유도코일에 의해 탐지된다. 자기이방성을 이용하여 응력에 의만 누설자속신호 변화를 계산할 수 있다. MFL 신호를 정밀하게 분석하기 위해서는 측정프로브의 측정속도와 내부압력응력과 같은 운용조건을 고려하여야 한다[2]. (중략)

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Virtual reality application on MFL gas pipeline inspection system

  • Kim, Jae-Joon
    • Journal of Korea Society of Industrial Information Systems
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    • v.15 no.4
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    • pp.47-52
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    • 2010
  • This paper describes a visualization technique that animates geometrical defect data that are extracted using a magnetic flux leakage (MFL) operating system on nondestructive evaluation (NDE). Since data are collected from different locations and often not regular, the data must be converted to the standard format that is used within the pipeline in visualization procedures. In order to navigate inside of the pipeline, 3D virtual objects are generated and are able to explore the pipeline continuously. The major objectives of this paper are to characterize, generate general shape of defects, and enable computer interaction in virtual environment. Pipeline navigation system (PNS) has introduced the framework for interactive visual applications based upon the principles of modeling 3D objects. PNS presents some preliminary efforts to enable the user to interact human and computer with each other.

Local Fault Detection Technique for Steel Cable using Multi-Channel Magnetic Flux Leakage Sensor (다채널 자속누설 센서를 이용한 강케이블의 국부 단면손상 검색)

  • Park, Seunghee;Kim, Ju-Won;Lee, Changgil;Lee, Jongjae;Gil, Heung-Bae
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.4
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    • pp.287-292
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    • 2012
  • In this study, Multi-Channel Magnetic Flux Leakage(MFL) sensor - based inspection system was applied to monitor the condition of cables. This inspection system measures magnetic flux to detect the local faults(LF) of steel cable. To verify the feasibility of the proposed damage detection technique, an 8-channel MFL sensor head prototype was designed and fabricated. A steel cable bunch specimen with several types of damage was fabricated and scanned by the MFL sensor head to measure the magnetic flux density of the specimen. To interpret the condition of the steel cable, magnetic flux signals were used to determine the locations of the flaws and the level of damage. Measured signals from the damaged specimen were compared with thresholds set for objective decision making. In addition, the magnetic flux density values measured from every channel were summed to focus on the detection of axial location. And, sum of flux density were displayed with threshold. Finally, the results were compared with information on actual inflicted damages to confirm the accuracy and effectiveness of the proposed cable monitoring method.

Performance Comparison of Pipeline Defects' Length Estimation Using MFL Signals (자기 누설 신호를 이용한 배관 결함의 길이 추정 성능 비교)

  • Kim, Tae-Wook;Rho, Yong-Woo;Choi, Doo-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.108-113
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    • 2009
  • MFL(magnetic flux leakage) inspection is a general method of non-destructive evaluation(NDE) of underground gas pipelines. Pipelines are magnetized by permanent magnets when MFL PIG(pipeline inspection gauge) gets through them. If defects or corrosions exist in pipelines, effective thickness is changed and thus variation of leakage flux occurs. The leakage flux signals detected by hall-sensors are analyzed to characterize defect's geometries such as length, width, depth, and so on. This paper presents several methods for estimating defect's length using MFL signals and their performances are compared for real defects carved in KOGAS pipeline simulation facility. It is found that 80% and 90% of minimum values for axial and peak values for radial signals respectively show the best performance in the point of length estimation error.

Field Application of a Cable NDT System for Cable-Stayed Bridge Using MFL Sensors Integrated Climbing Robot (누설자속센서를 탑재시킨 이동로봇을 이용한 사장교 케이블 비파괴검사 시스템의 현장 적용)

  • Kim, Ju-Won;Choi, Jun-Sung;Lee, Eun-Chan;Park, Seung-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.1
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    • pp.60-67
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    • 2014
  • In this study, an automated cable non-destructive testing(NDT) system was developed to monitor the steel cables that are a core component of cable-stayed bridges. The magnetic flux leakage(MFL) method, which is suitable for ferromagnetic continuum structures and has been verified in previous studies, was applied to the cable inspection. A multi-channel MFL sensor head was fabricated using hall sensors and permanent magnets. A wheel-based cable climbing robot was fabricated to improve the accessibility to the cables, and operating software was developed to monitor the MFL-based NDT research and control the climbing robot. Remote data transmission and robot control were realized by applying wireless LAN communication. Finally, the developed element techniques were integrated into an MFL-based cable NDT system, and the field applicability of this system was verified through a field test at Seohae Bridge, which is a typical cable-stayed bridge currently in operation.

Corrosion Assessment of Storage Tank Floor using Magnetic Flux Leakage Technique (누설자속법을 이용한 저장탱크 바닥판재의 부식 평가)

  • Won, Soon-Ho;Cho, Kyung-Shik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.38-45
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    • 2000
  • In this research, MFL technique has been studied for the inspection of storage tank floor. The reference specimens having 20%, 40%, 60% and 80% slot's are fabricated using the carbon steel plates of a 6mm and 10mm thick. Powerful permanent magnets and Hall effect sensors are used to this application. It is shown that our system is able to detect metal loss like a slot. Also, it is possible that slot diameter is measured using transverse type of Hall generator. It is demonstrated that MFL can not differentiate between the response from top side and bottom side slot. Flux leakage response from a bottom side indication is significantly lower in amplitude than that from an equivalent top side slot. It is essential to know this sensor lift-off distance because the MFL signal also changes considerably with the sensor lift-off distance.

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