• Title/Summary/Keyword: MCPs(MicroCellular Plastics)

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Acoustical properties of Polypropylene MCPs in low frequency range (Polypropylene MCPs의 저주파대역 음향특성)

  • Lee B.H.;Cha S.W.;Kang Y.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.828-833
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    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. This research based on the experiment of sound absorption & transmission characteristics inquire into acoustical properties of Micro Cellular Plastics in low frequency range. TL difference of MCPs & Soild materials was defined as cell effect. Also, cell effect is expressed by sound reflection & sound absorption.

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A study for improve MCPs product surface about injection process (MCPs 사출 제품의 Gate 부근에 발생하는 Gas Flow Mark 개선을 위한 사출성형 공정 연구)

  • Hyun C.H.;Cha S.W.;Lee D.W.;Park Y.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1710-1714
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    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. This research is surface quality research of MCPs product Through surface rough measurement. This experiment is carried out according to injection speed control with the surface rough & Product surface quality are searched

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The shrinkage characteristics of MCPs (Micro Cellular Plastics) (초미세 발포 플라스틱의 수축률 변화)

  • Seo, Jung-Hwan;Cha, Sung-Woon;Hyun, Chang-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1160-1164
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    • 2004
  • Generally in the case of parts used for precision products, tolerance of parts is very small. So inaccuate size of molding parts generates serious problems. Therefore, it's necessary to secure data about shrinkage on each condition or study about manufacturing process which reduces shrinkage. To apply MCPs to manufature of plastic product, this paper verifies how the amount of gas and Talc can affect to cell-morphology, and examines the relation between shrinkage and cell-morphology by using ASTM specimen formed by MCPs process.

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A study for PP resin High magnification MCPs Extrusion foaming (MCPs 압출 공법을 이용한 PP 수지의 고배율 압출 발포 연구)

  • Hyun C.H.;Cha S.W.;Kim H.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1046-1050
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    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. There Is much development from injection molding pans but Extrusion parts is slow. This research is MCPs Extrusion parts, It is basis experiment for Process to make beads that is basis raw material of Package used most by shock mitigative of industry.

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Study of Sound Absorption & Transmission Characteristics for MCPs Foaming rate by Batch Process (MCPs Closed Cell 의 발포율에 따른 흡차음 특성 연구)

  • 이병희;차성운;강연준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.364-368
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    • 2004
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. This research based on the experiment of sound absorption & transmission characteristics inquire into acoustic property of Micro Cellular Plastics. This experiment clarify the change of cell foaming rate for foaming time and the change of sound absorption & transmission for foaming rate.

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The Insulation Property of Microcellular Injection Molding Plastics (초미세 발포 사출 성형품의 단열 특성)

  • Lee, Jung-Hyun;Hong, Soon-Kug;Kim, Ji-Hyun;Yoon, Jae-Dong
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.263-268
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    • 2001
  • MCPs means Micro Cellular Plastics. The micro-cells are generated in the products by the difference of dissolution through the pressure drop after super critical fluid of CO2 or N2 dissolves into polymer. We have developed injection molding process adopting MCPs and applied it to a broad range of injection molded thermoplastic materials and applications. It can prevent the leakage of impact strength and increase the thermal conductivity, moreover regulate the thermal conductivity. Then we can develop the high strength foaming plastics. Also, it can be gained a competitive advantage by utilizing its processing benefits, e.g. the lightweight products and significant reductions in material consumption.

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Formation of cell under $1\mu{m}$ by quenching (Quenching을 이용한 $1\mu{m}$ 미만의 Cell 형성)

  • Lee B.H.;Cha S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1420-1423
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    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. Reduction of MCPs cell size increases the intensity of MCPs. This research based on the experiment about cell size reduction method. At this study, Quenching & Pressure foaming process are introduced to one of methods. Conclusion of study is that Quenching process is the simplest process for nano cell formation.

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Weight Change of Microcellular Plastics by Using nitrogen Gas (질소 가스를 이용한 초미세 발포 고분자 재료의 무게변화)

  • Jeing, Dae-Jin;Cha, Sung-Woon;Yoon, Jae-Dong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.196-201
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    • 2000
  • There is a great demand for reducing the amount of material used in mass-produced plastics parts for material cost constitutes a large percentage of the total cost of a product up to 75% It may be noted that the price of plastics is directly related to the price of petroleum. Material reduction therefore decreases the amount of oil needed for the manufacture of plastics and thus help conserve this natural resource. Therefore microcellular foaming process(MCPs) was studied for solving this problems alternatively in 1980's at M. I. T. Until now in microcellular plastics processes carbon dioxide gas was mainly used for microcellular foaming Because carbon dioxide has more solubility than any other gases such as nitrogen gas or helium gas. The purpose of the this research is measurement of changing of the microcellular plastics' weight by using nitrogen gas in injection molding an comparing weight reduction of microcellular foamed plastics for using carbon dioxide gas with nitrogen gas.

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MCPs의 셀 크기에 따른 진동감쇠특성 연구

  • 이병희;차성운
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.100-100
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    • 2004
  • 미국에서 발명된 초미세 발포기술은 기존의 발포공법과는 달리, 가스(CO2, N2)에 의해 재료에 생성된 기포(셀)의 크기가 loom이하인 작은 셀이 재료 내에 고르게 분포되도록 하여, 기존의 발포재료보다 나은 기계적 특성을 유지하도록 하였다. 그 결과, 제품의 재료비를 절감하기 위해 연구된 MCPs는 기존의 발포기술과는 달리 재료의 기계적 강도 저하를 극복하고 충격 강도와 인성의 향상을 가져왔다. 그리하여, 현재 국내의 자동차업체의 범 퍼 및 내장재로의 사용을_시작으로 산업의 다각적인 분야에 이용되고 있다.(중략)

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A study on the effect of twice foaming process on microcellular foamed plastics (재발포가 MCPs에 미치는 영향)

  • Park J.Y.;Cha S.W.;Seo J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.421-422
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    • 2006
  • According to the industrialization the using of polymers is increased by their mechanical or commercial demands. At now, the using of polymers is become bigger and bigger than yet. On the other words, our whole life is covered by the polymers. Due to the extended polymer using, the material cost is higher and higher. Therefore, the people used the polymer foaming process using the gas. The polymer foaming using the pentane or butane gas is prohibited by the government cause of the explosiveness and non-environmental friendly. Therefore, the members of MIT invented the Micro-cellular Polymer Foaming in 1980. The Micro-cellular Polymers has many cells in the polymer matrix. By compare between non-foamed polymers, the Micro-cellular Polymers have low material cost, soundproof and shock less. The purpose of this study is to study the twice foamed polymer by batch process. To know the reaction by step of microcellular foaming process, we measure the density of polymer. And to viewing the cell morphology, we used the scanning electron microscopy(SEM).

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