• Title/Summary/Keyword: Lubrication System

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Condition Monitoring Technology for Plant Machinery system Based on Integrated Wear Monitoring (마모발생의 통합 분석을 통한 대형 기계 윤활 시스템의 상태진단기술 적용)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.191-199
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    • 1997
  • Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.

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A study on the Stick-slip Characteristic of Machine Tool Feeding System. (공작기계 이송계의 Stick-Slip 특성에 관한 연구)

  • Park, Jong-Gwon;Lee, Hu-Sang
    • 한국기계연구소 소보
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    • s.18
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    • pp.29-35
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    • 1988
  • When low sliding velocities in the boundary lubrication range are operating, irregular movements frequently occur which are a result of the stick-slip phenomenon. Such slide motions are undesirable in precision machine tools, particularly with feed back systems used in numerical and adaptive control machine tools. Accordingly, this paper reports analytical and experimental studies in the stick-slip characteristic of machine tool feeding system. The main conclusions of this study are as follows; The tendency towards stick-slip effects may be reduced by; 1). Reducing the drop in friction coefficient in the Stribeck curve(on the rising part of the friction characteristic at higher sliding speeds, the system is stable all the time) 2). Reducing the transition velocity by the use of a higher viscosity lubricating oil. 3). Increasing the stiffness(Damping)and reducing normal load(Sliding mass) Therefore, the Critical velocity is decided from the above conclusions and in designing of machine tool, feed rates(sliding velocity)must be design the more than critical velocity.

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Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

20cc-Class Reciprocating Engine Development for a Small Reconnaissance UAVs (정찰 소형무인기용 20cc급 왕복엔진 개조 개발)

  • Chang Sung-Ho;Koo Sam-Ok;Shin Young-Gi;Kim Sung-Nam;Kang Yoo-Won;Yun Yeu-Il;Kim Jin-Soo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.1 s.20
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    • pp.49-55
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    • 2005
  • Due to small and light mission payloads, subsystems and propulsion system, small sized UAVs come to be available for reconnaissance that have been performed by aircraft and huge UAVs. The objective of this study is to develop an efficient propulsion system for small reconnaissance UAVs. A glow engine was modified for an efficient and robust 4-stroke gasoline engine with carburetor, new electronic control unit and lubrication system. Engine modification technique and small engine performance test stand are capable of economical method for military UAVs.

Humidity Effect on the Hydrogen Re-circulation Ejector Performance (고습의 흡입 유체일 때 이젝터의 성능 변화)

  • JeGal, Seung;Song, Seung-Jin
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2589-2593
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    • 2008
  • In a fuel cell vehicle using polymer electrolyte membrane fuel cell(PEMFC), hydrogen is over-supplied to gain higher stack efficiency. So it is needed considering fuel efficiency to re-circulate hydrogen which is not reacted in stack. And to re-circulate hydrogen, a blower or an ejector is used. Ejector re-circulation system has several merits compared with blower system, for example no parasite energy, simple structure and no lubrication system. But the secondary flow of an ejector in fuel cell vehicle, has high humidity because of crossover problem in stack. Therefore in this paper, ejector is designed by 1-D modeling and CFD with the primary and secondary flow of hydrogen. And the ejector which has the primary and secondary flow of air, is designed to have the same Reynolds number and Mach number at the nozzle exit as the hydrogen ejector's. And this air ejector is tested while the humidity of the secondary flow is varied.

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Simulation and Experiment of Elastomer Seal for Pneumatic Servo Cylinder

  • Hur, Shin;Song, Kyung Jun;Woo, Chang Su
    • Elastomers and Composites
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    • v.50 no.4
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    • pp.251-257
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    • 2015
  • The rubber seal is a part inserted into servo cylinder to keep the air pressure constant. In order for efficient movements of the servo cylinder, the frictional coefficient of the rubber seal needs to be minimized while the sealing is maintained. In this work the friction characteristics of rubber seal specimen are tested on metal plate at various conditions. The experimental conditions include roughness level, applied pressure, lubrication, and rubbing speed. The design of experiment approach is taken to assess the effect of each parameter. The nonlinear frictional response of the rubber is applied to the FEM model simulating the servo cylinder movement. The result demonstrates that precise optimization of the servo cylinder movement must be preceded by preliminary experiments coupled with the theory and FEM model.

New Start-Up Logic for Microturbine by Constant Power Control under an Extremely Low Temperature (극저온 환경에서의 정 출력 제어를 적용한 마이크로터빈의 새로운 시동 로직 개발)

  • Rho, Min-Sik
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.12
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    • pp.1249-1255
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    • 2006
  • This paper presents a constant power control logic for perfect starting a microtubine in vehicle. Under extremely low temperature, performance of the start-up system is severely dropped than that of room temperature because of increasing of load of mechanical parts including engine core and drop of the lead-acid battery capacity. Unfortunately, performance drop of lead-acid battery makes severe problems that cause a malfunction of fuel and lubrication system and power fail of digital devices. So we propose the new start-up logic by constant output power control of lead-acid battery using PWM inverter controller for preventing above problems and keeping good performance of start-up system for microturbine. Also, we prove usefulness of new start-up logic through experimental results under $-32^{\circ}C$ ambient temperature.

Dynamic Elastohydrodynamic Film Thickness in Rocker-Arm Valve Train System (로커암 밸브 트레인의 동적 탄성유체윤활 유막 연구)

  • 이희락;장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.397-405
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    • 2000
  • Many computational researches have been performed about EHL film thickness in the contact between cam and follower. However, those computations do not explain the characteristics of dynamic film thickness which means squeeze film effect. Without the consideration of transient term in the Reynold's equation, the predicted film thickness has large difference from the actual film thickness. In this study, we have investigated the kinematic and dynamic simulations of rocker-arm valve train system. From the simulation, the applied load and the entraining velocity of the lubricant between cam and follower are obtained and with these values the dynamic film thickness is computed by Newton-Raphson method and compared with the steady state film thickness.

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Improvement of Submarine Cooling System using HILS Simulation (HILS 기반의 수중체 냉각 시스템 개선)

  • Jung, Sung-Young;Oh, Jin-Seok
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.5
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    • pp.376-383
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    • 2012
  • Owing to rapid development of power device and inverters, most of submarines adopt an eletric propulsion system. Although PMPM(Permanent Magnet Propulsion Motor) propulsion system has relatively higher power, energy conversion efficiency and smaller volume than engine propulsion system, it also produces large amount of heat due to current flowing inside motor coils and change of magnetic field induced by iron core. The produced heat in stator and inverter largely affects motor efficiency and bearing lubrication and causes thermal aging while the system is on operation. So, we analyze the existing cooling system and submarine ESS (Energy Saving System) cooling system whose power consumption is reduced. HILS(Hardware In the Loop System) technique is used for the modelling of the submarine cooling system. To confirm the ESS cooling system characteristic, HILS is simulated using LabVIEW with hardware. As a result, the ESS cooling system has the characteristic of better temperature stability and less power consumption than the existing one.

Robust Control System Design for an AMB by $H_{\infty}$ Controller ($H_{\infty}$ 제어기에 의한 능동 자기 베어링 시스템의 강인한 제어계 설계)

  • Chang, Y.;Yang, J.H.
    • Journal of Power System Engineering
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    • v.7 no.3
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    • pp.48-53
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    • 2003
  • This paper deals with the control of a horizontally placed flexible rotor levitated by electromagnets in a multi-input/multi-output (MIMO) active magnetic bearing(AMB) system. AMB is a kind of novel high performance bearing which can suspend the rotor by magnetic force. Its contact-free manner between the rotor and stator results in it being able to operate under much higher speed than conventional rolling bearings with relatively low power losses, as well as being environmental-friendly technology for AMB system having no wear and no lubrication requirements. In this MIMO AMB system, the rotor is a complex mechanical system, it not only has rigid body characteristics such as translational and slope motion but also bends as a flexible body. Reduced order nominal model is computed by consideration of the first 3 mode shapes of rotor dynamics. Then, the $H_{\infty}$ control strategy is applied to get robust controller. Such robustness of the control system as the ability of disturbance rejection and modeling error is guaranteed by using $H_{\infty}$ control strategy. Simulation results show the validation of the designed control system and the modeling method to the rotor.

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