• Title/Summary/Keyword: Lost-wax casting

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Bar-to-bar similar friction welding of hydraulic or pneumatic value spools and AE evaluation (유공압 밸브스풀용 강재의 봉대봉 동종재 마찰용접과 AE 평가)

  • 오세규;장지훈;전태언;박형동;유인종
    • Proceedings of the KWS Conference
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    • 1995.04a
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    • pp.118-122
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    • 1995
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic machinaries as mechanical industry is developed rapidly. The machining precision is asked for manufacturing the valve spools. They could be unstable in the quality by the conventional arc welding and they have a lot of technical problems in manufacturing because their shapes are generally small. By the Precision casting process such as lost wax process, the production cost will be increased. But by the friction welding technique, they will be able to be made without such problems. Furthermore, there is a few study on friction welding of such hydraulic valve spool steels and in-process real-time weld quality evaluation technique by acoustic emission. So that, the final purpose of this study is 1) the development of design and manufacturing technique of hydraulic or pneumatic valve spool by optimizing of friction welding, and 2) the development of in-process real-time weld quality evaluation technique by acoustic emission.

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Technical Issues in Pattern Machining (패턴 가공에서의 기술적인 고려사항)

  • 김보현;최병규
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.4
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    • pp.263-270
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    • 2001
  • In stamping-die manufacturing, the first step is to build die patterns for lost wax casting process. A recent industry trend is to manufacture the die pattern using 3-axis NC machining. This study identifies technical considerations of the pattern machining caused by the characteristics of Styrofoam material, and proposes technical methods related to establishing a process plan and generating tool paths for optimizing the pattern machining. In this paper, the process plan includes the fellowing three items: 1) deter-mining a global machining sequence-a sequence of profile, top, bottom machining and two set-ups, 2) extracting machining features from a pattern model and merging them, and 3) determining a machining sequence of machining features. To each machining feature, this study determines the machining start point, generates the approach tool path, and proposes a tool path linking method fur reducing the distance of the cutter rapid motion. Finally, a smooth tool path generation and an automatic feedrate adjustment (AFA) method are introduced far raising the machining efficiency.

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Optimization of tube-to-bar dissimilar FRW of hydraulic valve spool steels and the weld strength properties and its AE evaluation (유공압 밸브 스풀용 강재의 관 대 봉 이종재 마찰용접의 최적화와 용접강도특성 및 AE평가)

  • 오세규;김현필;장홍근;오명석
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.24-35
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    • 1997
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic as mechanical industry has been rapidly developed. The machining precision is in necessity for manufacturing the valve spools. They could be unstable in the quality by the conventional are welding. And also they have a lot of technical problems in manufacturing because their shapes are generally small. By the precision casting process such as lost wax process, the production cost may be increased. But by the friction welding technique, they will be able to be manufactured without such problems. This paper deals with the development of dissimilar friction welding optimization for the hydraulic or pneumatic valve spool by friction welding and a new approach of on real-time qualify evaluation by AE techniques.

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An analysis of marginal adaptation of metal cores fabricated by selective laser sintering (레이저선택용융기술에 의해 제작된 금속 코어의 변연 적합도 분석)

  • Kim, Won-Soo;Kim, Ki-Baek
    • Journal of Technologic Dentistry
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    • v.38 no.4
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    • pp.305-311
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    • 2016
  • Purpose: The purpose of this study were to analysis of marginal adaptation of metal cores fabricated by selective laser sintering. Methods: Main model was prepared and ten stone models were fabricated. Ten single metal cores were fabricated by selective laser sintering(SLS group) and another ten single metal cores using lost wax technique and casting method were manufactured(CAST group). The marginal adaptation of metal cores were analysis using by the silicone replica technique. Silicone replicas were sectioned two times. The marginal adaptations were measured using by digital microscope. Statistical analyses was performed with independent t-test(${\bullet}{\cdot}=0.05$). Results: Means of marginal adaptations were 90.3 ${\ss}{\uparrow}$ for SLS group and 65.1 ${\ss}{\uparrow}$ for CAST group. Two groups were statistically significant differences (p < 0.05). Conclusion: Marginal adaptation of metal cores fabricated by selective laser sintering were ranged within the clinical recommendation.

An evaluation of marginal fit of resin single crown manufactured using a dental 3D printer (치과용 3D 프린터를 활용해 제작된 레진 단일치관보철의 변연적합 평가)

  • Ki-Baek Kim
    • Journal of Technologic Dentistry
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    • v.44 no.4
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    • pp.126-131
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    • 2022
  • Purpose: The purpose of this study is to evaluate the quality of dental fixed prostheses fabricated by 3DP (three-dimensional printing). Methods: Ten main models were prepared for the study. Ten specimens were printed by 3DP (3DP group). Ten specimens were fabricated by the lost wax technique and casting method to complete the control group (LWC group). The marginal fit was measured for 20 specimens. The measurement of marginal fit was performed using the silicon replica technique. Finally, the marginal fit of 10 specimens from each group was calculated. An independent sample t-test was run to see if the calculated averages for the two groups were mutually significant (α=0.05). Results: According to the experimental results, the mean marginal fit of the 3DP group was 71.9 ㎛, and the LWC group was 55.3 ㎛. The means of the two groups were found to be significantly different (p<0.001) in the results of the independent sample t-test. Conclusion: The marginal fit of fixed dental prostheses produced by 3DP technology was examined with values greater than those fabricated by traditional technology. However, as it appeared to be a value within the range of clinically acceptable range recommended by numerous studies, it was determined that clinical application would be feasible.

Study on Manufacturing Technique and Lead Provenance of Bronze Bodhisattva from Pangyo-dong Sites in Seongnam (성남 판교 출토 청동보살상의 제작기법 및 납 원료의 산지추정)

  • Choi, Mi Ra;Cho, Nam Chul;Kim, Dong Min;Yun, Sun Young
    • Journal of Conservation Science
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    • v.29 no.3
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    • pp.231-241
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    • 2013
  • Analysis of the bronze bodhisattva from Pangyo-dong sites in Seongnam by computed tomography, ICP-AES, metallurgical microscope and SEM-EDS had to know manufacturing technique. And the origin of the raw material, was investigated using TIMS. Results with computed tomography, two bronze bodhisattva produced by lost-wax casting technique with hollow inside and could see the core of the inside. Result of component analysis and microstructure observation, material is alloy of copper-tin-lead and made by casting without artificial treatment. According to lead isotope ratio analysis result of bronze bodhisattva could be made into galena of the Gyeonggi massif in Korea South.

A Study on Shear Bond Strength of Heat Press Ceramic to Non Precious Porcelain Metal (도재용착용 비귀금속과 열가압성형도재의 전단결합강도 연구)

  • Kim, Seong-Soo;Kim, Wook-Tae;Lee, Myung-Kon
    • Journal of Technologic Dentistry
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    • v.33 no.1
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    • pp.37-45
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    • 2011
  • Purpose: Heat pressed ceramics, used for all ceramic restorations, have the additional advantage of being technically less change through using of the lost-wax technique. Conceptually, combining the ceramic with the clinically proven reinforcing ability of a metal framework would be advantageous; however, cause of mismatching of fusion between ceramics and metal frameworks which from differences of casting temperature and coefficient of thermal expansion, pressed ceramics could not be used with a metal framework. The purpose of this study was to compare shear bond strength of press-to metal ceramic to porcelain fused non precious metal and feldspatic porcelain fused non precious metal. Methods: The 30 metal specimens were casted in a porcelain fused non precious metal nickel-chromium alloy. They were divided into 3 groups by surface treatment and applied ceramic: $125{\mu}m$ aluminium oxide sandblasting and veneered feldspatic porcelain (group FP), $125{\mu}m$ aluminium oxide sandblasting and had press-to-metal ceramic applied (group PC), porcelain bonder (gold bonder) fused on surface of metal specimens and had press-to-metal ceramic applied (group PCG). In each group 10 metal specimens were used. The press-to-metal ceramic applied 20 specimens had ash-free wax pattern applied, the metal-wax complexes invested, and were pressed with heat press ceramic. All specimens were subjected to shear bond strength test at a crosshead speed of 1.0 mm/min. Results: The results of measured in Mean SD and data were analyzed by one-way AVOVA (p= .05) and Tukey HSD test (p= .05).: group FP $16.090{\pm}1.841$ MPa, group PC $12.620{\pm}1.8256$ MPa, group PCG $10.920{\pm}0.9283$, significant differences between all groups (p < .05). Significant differences were found in each between group FP and group PC, group FP and group PCG (p < .05). Conclusion: The shear bond strength of press-to-metal ceramic to porcelain fused non precious metal was described higher in unused gold bonder group than used gold bonder groups.

Fitting accuracy of ceramic veneered Co-Cr crowns produced by different manufacturing processes

  • von Maltzahn, Nadine Freifrau;Bernhard, Florian;Kohorst, Philipp
    • The Journal of Advanced Prosthodontics
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    • v.12 no.2
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    • pp.100-106
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    • 2020
  • PURPOSE. The purpose of this in vitro study was to evaluate the fitting accuracy of single crowns made from a novel presintered Co-Cr alloy prepared with a computer-aided design and computer-aided manufacturing (CAD/CAM) technique, as compared with crowns manufactured by other digital and the conventional casting technique. Additionally, the influence of oxide layer on the fitting accuracy of specimens was tested. MATERIALS AND METHODS. A total of 40 test specimens made from Co-Cr alloy were investigated according to the fitting accuracy using a replica technique. Four different methods processing different materials were used for the manufacture of the crown copings (milling of presintered (Ceramill Sintron-group_cer_sin) or rigid alloy (Tizian NEM-group_ti_nem), selective laser melting (Ceramill NPL-group_cer_npl), and casting (Girobond NB-group_gir_nb)). The specimens were adapted to a resin model and the outer surfaces were airborne-particle abraded with aluminum oxide. After the veneering process, the fitting accuracy (absolute marginal discrepancy and internal gap) was evaluated by the replica technique in 2 steps, before removing the oxide layer from the intaglio surface of the crowns, and after removing the layer with aluminum oxide airborne-particle abrasion. Statistical analysis was performed by multifactorial analysis of variance (ANOVA) (α=.05). RESULTS. Mean absolute marginal discrepancy ranged between 20 ㎛ (group_cer_npl for specimens of Ceramill NPL) and 43 ㎛ (group_cer_sin for crowns of Ceramill Sintron) with the oxide layer and between 19 ㎛ and 28 ㎛ without the oxide layer. The internal gap varied between 33 ㎛ (group_ti_nem for test samples of Tizian NEM) and 75 ㎛ (group_gir_nb for the base material Girobond NB) with the oxide layer and between 30 ㎛ and 76 ㎛ without the oxide layer. The absolute marginal discrepancy and the internal gap were significantly influenced by the fabrication method used (P<.05). CONCLUSION. Different manufacturing techniques had a significant influence on the fitting accuracy of single crowns made from Co-Cr alloys. However, all tested crowns showed a clinically acceptable absolute marginal discrepancy and internal gap with and without oxide layer and could be recommended under clinical considerations. Especially, the new system Ceramill Sintron showed acceptable values of fitting accuracy so it can be suggested in routine clinical work.

Evaluation of Marginal Gap of Fixed Dental Prostheses Fabricated by Soft Metal Material Using Dental CAD/CAM (치과용 캐드캠을 이용하여 연질금속 재료로 제작한 고정성 보철물의 변연 간격 평가)

  • Kim, Jae-Hong;Kim, Won-Soo;Kim, Ki-Baek
    • Journal of dental hygiene science
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    • v.14 no.3
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    • pp.349-355
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    • 2014
  • The purpose of this study was to evaluate marginal gap of fixed dental prostheses (FDPs) fabricated by soft metal material with using dental computer aided design/computer aided manufacturing (CAD/CAM) system and to compare gap of its by a conventional method. Ten same cases of study models were manufactured and scanned for digital models fabricating. Ten FDPs were fabricated by soft metal material using dental CAD/CAM (SMB group). Then, ten FDPs were fabricated by cast metal using lost wax technique and casting method (LWC group). Marginal gap was measured by silicone replica technique. Gap was measured by digital microscope (${\times}160$). Mann-Whitney test for statistical analysis was executed (${\alpha}=0.05$). The mean (standard deviations) of marginal gap was $76.5{\mu}m$ (35.2) for the SMB group, and $82.9{\mu}m$ (22.1) for the LWC group. Statistically significant differences were not found between SMB and LWC. As results, FDPs fabricated by soft metal material were clinically acceptable range.

Evaluation of Marginal Gap of Three Unit Metal Cores Fabricated by 3-Dimensional Printing Technique (3차원 프린팅 기술에 의해 제작된 3본 금속 코어의 변연 간격 평가)

  • Kim, Jae-Hong;Kim, Won-Soo;Kim, Ki-Baek
    • Journal of dental hygiene science
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    • v.15 no.2
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    • pp.196-201
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    • 2015
  • The purpose of this study was to evaluate marginal gap of 3 unit fixed dental prostheses (FDPs) fabricated by 3-dimensional (3D) printing technology and to compare marginal gap of its by a conventional method (lost wax technique and casting method). Ten study models were manufactured. Three unit FDPs were fabricated by 3D printing technique (3D group) and conventional methods (CV group). Marginal gaps were measured by silicone replica technique and digital microscope (${\times}160$). Mann-Whitney test was executed (${\alpha}=0.05$). The mean${\pm}$standard deviation of marginal gap for premolars and molars were $112.5{\pm}8.6{\mu}m$ and $110.2{\pm}7.0{\mu}m$ in the 3D group and $83.2{\pm}4.4{\mu}m$ and $82.2{\pm}4.6{\mu}m$ in the CV group. There were statistically significant differences (p<0.05). As results, clinical application further improvement of 3D printing technique may be required.