• Title/Summary/Keyword: Load Stress Testing

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An Application of Smart Composite for Health Monitoring (Health Monitoring을 위한 스마트 복합재료의 적용)

  • Lee, Jin-Kyung;Ha, Young-Joon;Park, Young-Chul;Lee, Joon-Hyun;Lee, Sang-Pill
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.4
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    • pp.328-338
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    • 2007
  • One of main advantages of composite using smart material as reinforcement can be controlled cracks behavior inside the composite. If the smart composite is applied as part of the structure, the use of the shape memory effect of the smart material is the best way to protect the propagation of cracks generated in the structure while use. In this study, the optical manufacturing conditions for the smart composite were derived. In order to evaluate the shape memory effect by shape memory alloy, the tensile load was applied to the smart composite and stress distribution was inspected. And then, the smart composite was heated to a certain temperature and the shape memory alloy would shrink to the original shape. Finally, at this point the recovering status of stress using photoelastic instrument was discussed.

A STUDY ON THE FATIGUE LIFE PREDICTION OF GUIDEWAY VEHICLE COMPONENTS (안내궤도 차량 부품의 피로 수명 예측에 관한 연구)

  • Lee, Soo-Ho;Park, Tae-Won;Yoon, Ji-Won;Jeon, Yong-Ho;Jung, Sung-Pil;Park, Joong-kyung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.997-1002
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    • 2007
  • A guideway vehicle is used in automobile, semiconductor and LCD manufacturing industries to transport products efficiently. Since the operating speed of the guideway vehicle should be increased for maximum productivity, the weight of the vehicle has to be reduced. This may cause parts in the system to fail before the life of the system. Therefore estimation of the fatigue life of the parts becomes an important problem. In this study, the fatigue life of the driving wheel in the guideway vehicle is estimated using a S-N curve. To obtain the fatigue life of a part, the S-N curve, load time history applied on a driving wheel and material property are required. The S-N curve of the driving wheel is obtained using the fatigue experiment on wheels. Load time history of the wheel is obtained from multibody dynamics analysis. To obtain the material properties of the driving wheel, which is composed of aluminum with urethane coating, a compression hardware testing has been done with the static analysis of the FE model. The fatigue life prediction using computational analysis model guarantees the safety of the vehicle at the design stage of the product.

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Nonlinear Subgrade Model-Based Comparison Study between the Static and Dynamic Analyses of FWD Nondestructive Tests (노상의 비선형 모델에 근거한 비파괴 FWD 시험에 있어 정적과 동적 거동의 비교연구)

  • Mun, Sungho
    • International Journal of Highway Engineering
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    • v.19 no.1
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    • pp.73-80
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    • 2017
  • PURPOSES : This paper presents a comparison study between dynamic and static analyses of falling weight deflectometer (FWD) testing, which is a test used for evaluating layered material stiffness. METHODS: In this study, a forward model, based on nonlinear subgrade models, was developed via finite element analysis using ABAQUS. The subgrade material coefficients from granular and fine-grained soils were used to represent strong and weak subgrade stiffnesses, respectively. Furthermore, the nonlinearity in the analysis of multi-load FWD deflection measured from intact PCC slab was investigated using the deflection data obtained in this study. This pavement has a 14-inch-thick PCC slab over fine-grained soil. RESULTS: From case studies related to the nonlinearity of FWD analysis measured from intact PCC slab, a nonlinear subgrade model-based comparison study between the static and dynamic analyses of nondestructive FWD tests was shown to be effectively performed; this was achieved by investigating the primary difference in pavement responses between the static and dynamic analyses as based on the nonlinearity of soil model as well as the multi-load FWD deflection. CONCLUSIONS : In conclusion, a comparison between dynamic and static FEM analyses was conducted, as based on the FEM analysis performed on various pavement structures, in order to investigate the significance of the differences in pavement responses between the static and dynamic analyses.

An Overview on Hydrogen Uptake, Diffusion and Transport Behavior of Ferritic Steel, and Its Susceptibility to Hydrogen Degradation

  • Kim, Sung Jin;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • v.16 no.4
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    • pp.209-225
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    • 2017
  • Development of high strength steel requires proper understanding of hydrogen behavior since the higher the steel strength the greater the susceptibility of hydrogen assisted cracking. This paper provides a brief but broad overview on hydrogen entry and transport behavior of high-strength ferritic steels. First of all, hydrogen absorption, diffusion and trapping mechanism of the steels are briefly introduced. Secondly, several experimental methods for analyzing the physical/chemical nature of hydrogen uptake and transport in the steels are reviewed. Among the methods, electrochemical permeation technique utilized widely for evaluating the hydrogen diffusion and trapping behavior in metals and alloys is mainly discussed. Moreover, a modified permeation technique accommodating the externally applied load and its application to a variety of steels are intensively explored. Indeed, successful utilization of the modified permeation technique equipped with a constant load testing device leads to significant academic progress on the hydrogen assisted cracking (HAC) phenomenon of the steels. In order to show how the external and/or residual stress affects mechanical instability of steel due to hydrogen ingress, the relationship among the microstructure, hydrogen permeation, and HAC susceptibility is briefly introduced.

A Study on Testing of 1/4-scale and Full-size Seismic Isolation Bearings (축소모델과 실모델 면진베어링의 성능실험에 관한 연구)

  • 정민기;정지만;김두훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.04a
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    • pp.194-202
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    • 1996
  • An approach to increase the seismic resistance of large structures is to reduce the seismic forces, to which structures are subjected by base isolation systems. The anti-seismic performance of base-isolated beatings has been verified experimentally by shaking table tests. However, it may be difficult to perform the tests for the full-scale beatings of base-isolated structures. Therefore, the test program was designed to evaluate the reliability and properties of the beatings under a range of loading conditions including axial stress, loading frequency and direction, and temperature. The effects of scale were also evaluated by comparing the results of the 1/4-scale beatings with those from the full-scale bearings, and the ultimate behavior of both types of bearings with evaluated through a series of roll-out tests. This report draws comparisons among the different tests and bearings to determine the importance of various factors including load history, axial stress, and frequency. Comparisons between the 1/4-scale bearings were difficult because of the scaling effects in manufacturing and thermal radiation, but qualitative results from the 1/4-scale bearings can certainly be extrapolated the full-scale bearings.

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An Accelerated Degradation Test of Electric Double-Layer Capacitors (전기이중층커패시터의 가속열화시험)

  • Jung, Jae-Han;Kim, Myung-Soo
    • Journal of Applied Reliability
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    • v.12 no.2
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    • pp.67-78
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    • 2012
  • An electric double-layer capacitor(EDLC) is an electrochemical capacitor with relatively high energy density, typically hundreds of times greater than conventional electrolytic capacitors. EDLCs are widely used for energy storage rather than as general-purpose circuit components. They have a variety of commercial applications, notably in energy smoothing and momentary-load devices, and energy-storage and kinetic energy recovery system devices used in vehicles, etc. This paper presents an accelerated degradation test of an EDLC with rated voltage 2.7V, capacitance 100F, and usage temperature $-40^{\circ}C{\sim}65^{\circ}C$. The EDLCs are tested at $50^{\circ}C$, $60^{\circ}C$, and $70^{\circ}C$, respectively for 1,750hours, and their capacitances are measured at predetermined times by constant current discharge method. The failure times are predicted from their capacitance deterioration patterns, where the failure is defined as 30% capacitance decrease from the initial one. It is assumed that the lifetime distribution of EDLC follows Weibull and Arrhenius life-stress relationship holds. The life-stress relationship, acceleration factor, and $B_{10}$ life at design condition are estimated by analyzing the accelerated life test data.

The Research of the Strain Measuement Method on the Stress Concentration Area using 3D-ESPI System (3D-ESPI System을 이용한 응력집중부의 변형률 측정기법 연구)

  • 김경수;심천식;전종욱;김덕호
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.150-153
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    • 2001
  • In this paper, the tensile test of three kinds of the specimens was performed. Type I specimen is without notch and type II, III specimens have a radius of semi-circular edge crack of 2.5mm, 4.0mm. The tensile load(20kN and 30kN) was applied to the specimen by Universal Testing Machine. 3D-ESPI system and strain gauge measured simultaneously the strain in the center of the specimen and near the edge crack. The test results were compared with each other. Moreover, the stress concentration factor based on geometric information was calculated to confirm the accuracy of the strain measured by 3D-ESPI system. The calculated strain was compared with the measured one by 3D-ESPI system. As a result, it was confirmed that 3D-ESPI system measured the right strain near the semi-circular edge crack of the specimens.

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Dynamic prediction fatigue life of composite wind turbine blade

  • Lecheb, Samir;Nour, Abdelkader;Chellil, Ahmed;Mechakra, Hamza;Ghanem, Hicham;Kebir, Hocine
    • Steel and Composite Structures
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    • v.18 no.3
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    • pp.673-691
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    • 2015
  • In this paper we are particularly focusing on the dynamic crack fatigue life of a 25 m length wind turbine blade. The blade consists of composite materiel (glass/epoxy). This work consisted initially to make a theoretical study, the turbine blade is modeled as a Timoshenko rotating beam and the analytical formulation is obtained. After applying boundary condition and loads, we have studied the stress, strain and displacement in order to determine the critical zone, also show the six first modes shapes to the wind turbine blade. Secondly was addressed to study the crack initiation in critical zone which based to finite element to give the results, then follow the evolution of the displacement, strain, stress and first six naturals frequencies a function as crack growth. In the experimental part the laminate plate specimen with two layers is tested under cyclic load in fully reversible tensile at ratio test (R = 0), the fast fracture occur phenomenon and the fatigue life are presented, the fatigue testing exerted in INSTRON 8801 machine. Finally which allows the knowledge their effect on the fatigue life, this residual change of dynamic behavior parameters can be used to predicted a crack size and diagnostic of blade.

Study of Forming Properties for an Edge Thickening Model Using the Finite Element Method (유한요소해석을 이용한 증육 모델의 성형특성 연구)

  • Cho, C.D.;Kim, Y.J.
    • Transactions of Materials Processing
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    • v.21 no.4
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    • pp.234-239
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    • 2012
  • This study examines the forming properties and forming loads needed to increase the edge thickness on the external face of a plate using finite element analysis(FEA). Recently, forming optimization techniques within FEA are being extensively used in designing the optimal forming conditions for processes like forging, extrusion, rolling, and spinning. Most of these existing forming operations involve reducing the volume per unit length, but research for increasing volume per unit length is not very extensive. For this study we chose an automotive engine flywheel which is a welded assembly of a plate and a gear with each component having a different thickness. We considered a forming technique to increase the thickness in order to allow the machining of the gear directly on the external face of plate alleviating the need for a weld. To study various forming techniques, we used the finite element method with the flow stress of material and incremental forming steps. We conclude from this study that the analysis of forming properties and forming loads by using the finite element analysis and testing is useful as a method to increase the thickness per unit length.

The effect of mechanical inhomogeneity in microzones of welded joints on CTOD fracture toughness of nuclear thick-walled steel

  • Long Tan;Songyang Li;Liangyin Zhao;Lulu Wang;Xiuxiu Zhao
    • Nuclear Engineering and Technology
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    • v.55 no.11
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    • pp.4112-4119
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    • 2023
  • This study employs the microshear test method to examine the local mechanical properties of narrow-gap welded joints, revealing the mechanical inhomogeneity by evaluating the microshear strength, stress-strain curves, and failure strain. On this basis, the influence of weld joints micromechanical inhomogeneity on the crack tip opening displacement (CTOD) fracture toughness is investigated. From the root weld layer to the cover weld layer, the fracture toughness at the center of the weld seam demonstrates an increasing trend, with the experimental and calculated CTOD values showing a good correspondence. The microproperties of the welded joints significantly impact the load-bearing capacity and fracture toughness. During the deformation process of the "low-matching" microregions, the plastic zone expansion is hindered by the surrounding microregion strength constraints, thus reducing the fracture toughness. In contrast, during the deformation of the "high-matching" microregions, the surrounding microregions absorb some of the loading energy, partially releasing the concentrated stress at the crack tip, which in turn increases the fracture toughness.