• 제목/요약/키워드: Liquid Silicon Infiltration

검색결과 25건 처리시간 0.027초

로켓 추진기관용 C/SiC 내열부품 개발 (Development of C/SiC Composite Parts for Rocket Propulsion)

  • 김연철;서상규
    • 한국추진공학회지
    • /
    • 제23권2호
    • /
    • pp.68-77
    • /
    • 2019
  • 고체 및 액체 로켓 추진 기관 내열부품으로 사용하기 위하여 C/SiC 복합 재료를 LSI(Liquid Silicon Infiltration) 공법으로 개발하였다. 조성비에 따른 내열 특성은 아크 플라즈마, 초음속 토치 시험으로 평가하였으며 $H_2O$$CO_2$ 산화에 의한 유효 삭마식을 제시하였다. 연소시험을 통하여 고체 및 액체 추진기관용 노즐목 삽입재, 확대부 내열재 및 연소실 내열부품 등 다양한 형상으로 제작이 가능함을 확인하였으며 높은 내삭마 성능과 열구조 성능이 입증되었다.

C/SiC 복합재료의 내열성능 평가 (Performance Evaluation of C/SiC Composites)

  • 김연철
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2007년도 제28회 춘계학술대회논문집
    • /
    • pp.185-188
    • /
    • 2007
  • 액체 및 고체추진기관의 내열부품으로 사용하기 위하여 Liquid Silicon Infiltration(액체 실리콘 함침) 공정이 적용된 C/SiC 복합재료를 개발하였다. 탄소섬유 및 탄소직물을 사용하여 필리멘트 와인딩, 테이프 롤링 및 인벌루트 적층 공법이 사용된 다양한 탄소 프리폼이 제작되었다. 내열 부품으로써의 열구조 성능을 극대화시키기 위하여 SiC 함유량, 열처리 조건, 수지 및 기상 함침 조건을 변화시키면서 시편을 제작하고 평가하였다. C/SiC 복합재료를 액체 및 고체추진기관의 내열부품으로 사용하기 위하여 연소시험을 수행하였으며 내열 성능 해석을 위한 수학적 삭마 모델이 개발되었다.

  • PDF

LSI 공법으로 제작된 C/SiC 복합재의 압축거동 평가 (Compressive Fracture Behavior of C/SiC composite fabricated by Liquid Silicon Infiltration)

  • 윤동현;김재훈
    • 한국안전학회지
    • /
    • 제33권1호
    • /
    • pp.1-6
    • /
    • 2018
  • The effects of the fiber direction, specimen size and temperature on the compressive strength of carbon fiber reinforced silicon carbide composite (C/SiC composite) manufactured by liquid silicon infiltration(LSI) is investigated. Tests were conducted in accordance with ASTM C 695 at room temperature and elevated temperatures. Experiments are conducted with two different specimens considering grain direction. With grain (W/G) specimens have a carbon fibers parallel to the load direction, but across grain (A/G) specimens have a perpendicular carbon fibers. To verify the specimen size effect of C/SiC composite, two types of specimens are manufactured. One has a one to two ratio of diameter to height and the other has a one to one ratio. The compressive strength of C/SiC composite increased as temperature rise. As specimens are larger, compressive strength of A/G specimens increased, however compressive strength of W/G decreased.

Diffusion coefficient estimation of Si vapor infiltration into porous graphite

  • Park, Jang-Sick
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 2015년도 제49회 하계 정기학술대회 초록집
    • /
    • pp.190.1-190.1
    • /
    • 2015
  • Graphite has excellent mechanical and physical properties. It is known to advanced materials and is used to materials for molds, thermal treatment of furnace, sinter of diamond and cemented carbide tool etc. SiC materials are coated on the surface and holes of graphite to protect particles emitted from porous graphite with 5%~20% porosity and make graphite hard surface. SiC materials have high durability and thermal stability. Thermal CVD method is widely used to manufacture SiC thin films but high cost of machine investment and production are required. SiC thin films manufactured by Si reaction liquid and vapore with carbon are effective because of low cost of machine and production. SiC thin films made by vapor silicon infiltration into porous graphite can be obtained for shorter time than liquid silicon. Si materials are evaporated to the graphite surface in about $10^{-2}$ torr and high temperature. Si materials are melted in $1410^{\circ}C$. Si vapor is infiltrated into the surface hole of porous graphite and $Si_xC_y$ compound is made. $Si_x$ component is proportional to the Si vapor concentration. Si diffusion coefficient is estimated from quadratic equation obtained by Fick's second law. The steady stae is assumed. Si concentration variation for the depth from graphite surface is fitted to quadratic equation. Diffusion coefficient of Si vapor is estimated at about $10^{-8}cm^2s^{-1}$.

  • PDF

Properties of Silicon Carbide-Carbon Fiber Composites Prepared by Infiltrating Porous Carbon Fiber Composites with Liquid Silicon

  • Lee, Jae-Chun;Park, Min-Jin;Shin, Kyung-Sook;Lee, Jun-Seok;Kim, Byung-Gyun
    • The Korean Journal of Ceramics
    • /
    • 제3권4호
    • /
    • pp.229-234
    • /
    • 1997
  • Silicon carbide-carbon fiber composites have been prepared by partially Infiltrating porous carbon fiber composites with liquid silicon at a reaction temperature of $1670^{\circ}C$. Reaction between molten silicon and the fiber preform yielded silicon carbide-carbon fiber composites composed of aggregates of loosely bonded SiC crystallites of about 10$\mu\textrm{m}$ in size and preserved the appearance of a fiber. In addition, the SiC/C fiber composites had carbon fibers coated with a dense layer consisted of SiC particles of sizes smaller than 1$\mu\textrm{m}$. The physical and mechanical properties of SiC/C fiber composites were discussed in terms of infiltrated pore volume fraction of carbon preform occupied by liquid silicon at the beginning of reaction. Lower bending strength of the SiC/C fiber composites which had a heterogeneous structure in nature, was attributed to the disruption of geometric configuration of the original carbon fiber preform and the formation of the fibrous aggregates of the loosely bonded coarse SiC particles produced by solution-precipitation mechanism.

  • PDF

다공질 그래파이트내부로 Si 증발입자 확산에 의해 형성되는 SiC 복합재료 (SiC composite formed by Si vapor diffusion into porous graphite)

  • Park, Jang-Sick
    • 한국표면공학회:학술대회논문집
    • /
    • 한국표면공학회 2015년도 추계학술대회 논문집
    • /
    • pp.167-167
    • /
    • 2015
  • SiC thin films made by vapor silicon infiltration into porous graphite can be obtained for shorter time than liquid silicon. Si diffusion coefficient is estimated by comparing experiment results with quadratic equation obtained by Fick's second law.

  • PDF

Application and evaluation of boron nitride-assisted liquid silicon infiltration for preparing Cf/SiC composites

  • Kim, Jin-Hoon;Jeong, Eui-Gyung;Kim, Se-Young;Lee, Young-Seak
    • Carbon letters
    • /
    • 제12권2호
    • /
    • pp.116-119
    • /
    • 2011
  • C/SiC composites were prepared by boron nitride (BN)-assisted liquid silicon infiltration (LSI), and their anti-oxidation and mechanical properties were investigated. The microstructures, bulk densities, and porosities of the C/SiC composites demonstrated that the infiltration of liquid silicon into the composites improved them, because the layered-structure BN worked as a lubricant. Increasing the amount of BN improved the anti-oxidation of the prepared C/SiC composites. This synergistic effect was induced by the assistance of BN in the LSI. More thermally stable SiC was formed in the composite, and fewer pores were formed in the composite, which reduced inward oxygen diffusion. The mechanical strength of the composite increased up to the addition of 3% BN and decreased thereafter due to increased brittleness from the presence of more SiC in the composite. Based on the anti-oxidation and mechanical properties of the prepared composites, we concluded that improved anti-oxidation of C/SiC composites can be achieved through BN-assisted LSI, although there may be some degradation of the mechanical properties. The desired anti-oxidation and mechanical properties of the composite can be achieved by optimizing the BN-assisted LSI conditions.

탈규소화를 통한 LSI-Cf/SiC 복합재료의 내산화성 향상 (Enhanced Oxidation Resistance of LSI-Cf/SiC Composite by De-siliconization)

  • 송정환;공정훈;이승용;손영일;김도경
    • 한국추진공학회지
    • /
    • 제26권6호
    • /
    • pp.21-27
    • /
    • 2022
  • Cf/SiC 복합재는 저밀도, 높은 기계적 강도, 우수한 열 안정성을 가지고 있어 로켓 추진기관, 항공 및 군사 분야 등의 고온 응용 산업에 유망한 재료이다. 그러나 용융 실리콘 함침(Liquid Silicon Infiltration, LSI) 공정을 통해 제작된 복합재는 잔존하는 Si에 의하여 물리적, 열적 특성이 저하된다. 본 논문에서는 LSI 공정을 통해 제작된 Cf/SiC 복합재의 내부 Si을 제거하기 위한 방안으로 탈규소화(de-siliconization) 공정을 도입하였다. 최대 5분 동안 옥시아세틸렌 토치 테스트를 진행하고 시편의 산화된 표면과 단면은 3D scanning, X-ray diffraction(XRD), 광학현미경(OM), 전자주사현미경(SEM)으로 분석하였다.

Formation of a Carbon Interphase Layer on SiC Fibers Using Electrophoretic Deposition and Infiltration Methods

  • Fitriani, Pipit;Sharma, Amit Siddharth;Lee, Sungho;Yoon, Dang-Hyok
    • 한국세라믹학회지
    • /
    • 제52권4호
    • /
    • pp.284-289
    • /
    • 2015
  • This study examined carbon layer coating on silicon carbide (SiC) fibers by utilizing solid-state and wet chemistry routes to confer toughness to the fiber-reinforced ceramic matrix composites, as an alternative to the conventional pyrolytic carbon (PyC) interphase layer. Electrophoretic deposition (EPD) of carbon black nanoparticles using both AC and DC current sources, and the vacuum infiltration of phenolic resin followed by pyrolysis were tested. Because of the use of a liquid phase, the vacuum infiltration resulted in more uniform and denser carbon coating than the EPD routes with solid carbon black particles. Thereafter, vacuum infiltration with controlled variation in phenolic resin concentration, as well as the iterations of infiltration steps, was improvised to produce a homogeneous carbon coating having a thickness of several hundred nanometers on the SiC fiber. Conclusively, it was demonstrated that the carbon coating on the SiC fiber could be achieved using a simpler method than the conventional chemical vapor deposition technique.

다공성 흑연의 기공내부로 침투하는 Si 증발입자의 확산 (Diffusion of Si Vapor Infiltrating into Porous Graphite)

  • 박장식;황정태
    • 한국표면공학회지
    • /
    • 제49권1호
    • /
    • pp.104-109
    • /
    • 2016
  • Graphite's thermal stability facilitates its widespread use as crucibles and molds in high temperatures processes. However, carbon atoms can be rather easily detached from pores and outer surfaces of the graphite due to the weak molecular force of the c axis of graphites. Detached carbon atoms are known to become a source of dust during fabrication processes, eventually lowering the effective yield of products. As an effort to reduce these problems of dust scattering, we have fabricated SiC composites by employing Si vapor infiltration method into the pores of graphites. In order to understand the diffusion process of the Si vapor infiltration, Si and C atomic percentages of fabricated SiC composites are carefully measured and the diffusion law is used to estimate the diffusion coefficient of Si vapor. A quadratic equation is obtained from the experimental results using the least square method. Diffusion coefficient of Si vapor is estimated using this quadratic equation. The result shows that the diffusion length obtained through the Si vapor infiltration method is about 10.7 times longer than that obtained using liquid Si and clearly demonstrates the usefulness of the present method.