• Title/Summary/Keyword: Liner

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An Analytical Study on the Lubrication Characteristics between the Piston Ring and Grooved Cylinder Liner (그루브가 있는 실린더 라이너와 피스톤 링 사이의 윤활 특성에 대한 해석적 연구)

  • 조명래;한동철
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.114-120
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    • 2000
  • This paper reports on the theoretical analysis on the lubrication characteristics between the piston ring and the grooved cylinder liner. The circular shape piston ring and two types grooves are consider, and the minimum oil film thickness during the full engine cycle are obtained by using iterative technique. The comparative results of minimum oil film thickness and viscous friction force between the smooth and grooved liner are presented. And various design parameter of piston ring and liner groove are tested. The groove in the liner generally reduces the minimum value of minimum oil film thickness, but the maximum viscous friction force is increased at the minimum film position.

Effect of Design Parameters on the Cooling Performance of Cooling Liner (냉각라이너의 설계변수가 냉각성능에 미치는 영향)

  • Jeong, Hae-Seung;Youn, Hyun-Gull
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.988-991
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    • 2011
  • This study aims to analyze the effects of design parameters of the slotted cooling liner for air-breathing propulsion system. The three kinds of design parameters of the slotted cooling liner were selected and were investigated effect on the cooling performance of the slotted cooling liner. In this paper calculation results for inner wall temperature of cooling liner from heat transfer calculations were presented.

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Cycling life prediction method of the filament-wound composite cylinders with metal liner (Type 3 복합재 압력용기의 반복수명 예측 방법에 대한 연구)

  • Park, Ji-Sang;Chung, Sang-Su;Chung, Jae-Han
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.45-48
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    • 2005
  • In manufacturing process of composite cylinders with metal liner, the autofrettage process which induces compressive residual stress on liner to improve cycling life can be applied. In this study, finite element analysis technique is presented, which can predict accurately the compressive residual stress on liner induced by autofrettage and stress behavior after. Material and geometry non-linearity is considered in finite element analysis, and the Von-Mises stress of a liner is introduced as a key parameter that determines pressure cycling life of composite cylinders. Presented methodology is verified through fatigue test of liner material and pressure cycling test of composite cylinders.

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A Study on the Material Properties of Grey Cast Iron for Cylinder Liner Treated by Thermo Plastic Deformation Process (열소성변형공정을 시행한 회주철제 실린더 라이너의 재료물성에 관한 연구)

  • Kim Tae-Hyoung;Kim Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.6
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    • pp.671-677
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    • 2005
  • In internal combustion engines the usual material for the cylinder liner is because of its good wear resistance Apparently this wear resistance arises from the at iron to form a hard glazed surface when under sliding friction. When the cylinder liner wear limits, it shall be replace with new one according to the classification soci manufacturer's standards. However, adoption of alternative repairing method such a metalizing, thermo plastic deformation process became inevitable taking enormous cost renewal into consideration. In this paper. the material properties of cylinder liner of grey discussed on the basis of the results of experimental work of the thermo plastic deformation the worn out cylinder liner made of grey cast iron.

Development of a grinding robot system for the oil groove of the engine cylinder liner (실린더 라이너 오일그루브 가공 로봇 시스템 개발)

  • Noh, Tae-Yang;Lee, Yun-Sik;Jung, Chang-Wook;Lee, Ji-Hyung;Oh, Yong-Chul
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1075-1080
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    • 2008
  • An engine for marine propulsion and power generation consists of several cylinder liner-piston sets. And the oil groove is on the cylinder liner inside wall for the lubrication between a piston and cylinder. The machining process of oil groove has been carried by manual work so far, because of the diversity of the shape. Recently, we developed an automatic grinding robot system for oil groove machining of engine cylinder liners. It can covers various types of oil grooves and adjust its position by itself. The grinding robot system consists of a robot, a machining tool head, sensors and a control system. The robot automatically recognizes the cylinder liner's inside configuration by using a laser displacement sensor and a vision sensor after the cylinder liner is placed on a set-up equipment.

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Strength Evaluation of the Cylinder Liner of Low-Speed Marine Engine (대형 엔진 실린더 라이너의 강도평가)

  • Kim, Byung-Joo;Son, Jung-Ho;Park, Jin-Soo;Choi, Ho-Jung
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.663-668
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    • 2001
  • Strength evaluation was carried out for the cylinder liner of a low-speed marine engine. Calculation of temperature distribution, nonlinear structural analysis, material test, and fatigue strength evaluation are briefly introduced in this paper. Strengths of five liner models are compared, and the effect of materials experiencing different heat treatment is evaluated. Structural analysis including boundary and material non-linearities was performed for axisymmetric liner models. High cycle (fatigue limit) and low cycle (fatigue life) fatigue analyses are carried out. As results, localized high stress was occurred next to the mount line. Maximum stresses are varied significantly with respect to different liner models and different materials.

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Failure Analysis of Metallic Components (금속소재 부품의 고장분석 사례)

  • Song Jin-Hwa;Hong Ki-Jung;Chang Chang-Hwan;Kim Young-Sub
    • Journal of Applied Reliability
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    • v.6 no.1
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    • pp.51-61
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    • 2006
  • Failure analyses were conducted on a crank shaft and a chock liner by using X-ray diffraction, optical microscopy and SEM/EDS techniques. In the crank shaft, a crack developed where a maximum tensile stress coincided with band structure formed by hot forging. The maximum tensile stress was observed to originate from volume expansion during high frequency induction heat treatment and the band structure to develop between upper and lower dies during hot forging. In the chock liner, the wear mechanism varied with the chemical affinity and hardness of liner material relative to friction pair of housing liner. Brass of low chemical affinity and hardness compared to housing liner showed uniform adhesive wear. STS 304 and STS 420J2 of high chemical affinity showed galling and scoring respectively.

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Prediction Modelings of Ring Crush Strength in Corrugated Base Paper by Humidity Variations (습도조건에 따른 골판지원지의 링크러쉬강도 예측 모델링)

  • Kim, Su-Il
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.7 no.1
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    • pp.16-20
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    • 2001
  • In order to optimize designing process of corrugated fiberboard boxes for agricultural products, first of all, compression strength of each liner were experimentally evaluated on the various conditions of relative humidity and analyzed by liner regression analysis. At the 66 percents of relative humidity, IK(imported kraft liner) liner board lost little of its compression strength compared to others. At the relative humidity 93 percents, KA liner board lost its compression strength only 40 percents while SK liner board lost up to 56 percents. From the result of prediction modeling of ring crush strength in various humidity conditions, R square values were ranged from 0.59 to 0.97. At 56 percents of RH or below, R square values were relatively low, but at 66 percents of RH or higher, the values were 0.85 or higher. The significance values were lower than 0.001 at every RH condition. Level of significance of experimented values was about 80 percents of predicted values and R square values were between 0.89 to 0.95.

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DOE approach in the FE Simulation of Liner Forging Process (실험계획법을 적용한 라이너 단조 공정의 유한요소해석)

  • Kim, Y.G.;Kang, G.P.;Seo, S.J.;Lee, J.K.;Yoon, T.S.;Lee, K.
    • Transactions of Materials Processing
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    • v.27 no.6
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    • pp.356-362
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    • 2018
  • A liner is a crucial component that directly affects the penetration performance of the shaped charge warhead. If the material of the liner has fine grain size and high strength, then the penetration performance can be further improved. There have been attempts to use a preform obtained by a severe plastic deformation (SPD) process. In this study, the process of minimizing the strain deviation to maintain the characteristics of material obtained by the severe plastic deformation process was investigated. The FE analysis of liner forging process was performed using the design of experiments (DOE), to optimize various shape parameters of the forming process such as shape of preform and forging die. As a result, the combination of design variables with the minimum effective strain deviation in the liner forging process were obtained.

Development of Type 4 Composite Pressure Vessel by using PET Liner for Self-contained Breathing Apparatus (PET 라이너를 적용한 공기호흡기용 타입 복합재료 4 압력용기 개발)

  • Cho, Sung-Min;Lee, Seung-kuk;Cho, Min-sik;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.164-169
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    • 2018
  • In this study, we solved the human hazard problem of aluminum liner by applying plastic PET liner which is widely used as a material for food and beverage containers in the market. In order to reinforce dome area by using low strength / high elongation plastic liner, The aluminum boss was covered on the plastic liner surface. In order to predict the performance of the developed product, the structural analysis was carried out by applying the three - dimensional laminated solid element, and the soundness of the product was verified through the prototype performance test.