• Title/Summary/Keyword: Light-weight material

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A Study on Calculation of Composites Lamina Material Properties through Reverse Engineering of Light Weight Composite Car-body (경량 복합재 차체 구조의 역설계를 통한 복합재료 라미나 물성 산출 기법 연구)

  • Moon, Jin Bum;Kim, Jihoon;Jang, Hong Kyu;Park, Jisang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.1-10
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    • 2017
  • In reverse engineering, one of the main tasks is reconstructing the mechanical properties of used materials. For an isotropic material, it could be defined by a single tensile test using a coupon extracted from the structure. In contrast, CFRP composites require many tests and complex procedures to define all the material properties because CFRP is an orthotropic material and a stacked laminate. In this paper, the procedure to reconstruct composite material properties is studied by using the classical lamination theory and the test data of three different laminates from a composite structure. A sample reconstruction of composite material properties using a composite car body is introduced to verify the method.

Using Topology Optimization, Light Weight Design of Vehicle Mounted Voltage Converter for Impact Loading (위상 최적화 기법을 이용한 충격하중에 대한 차량 탑재형 전력변환장치의 마운트 경량화 설계)

  • Ko, Dong-Shin;Lee, Hyun-Kyung;Hur, Deog-Jae
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.31 no.6
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    • pp.353-358
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    • 2018
  • In this study, it is describe to an optimization analysis process for the weight reduction of the voltage converter in the electric vehicle charging systems. The optimization design is a technique that finds the optimal material distribution under a given material quantity constraint by combining the design sensitivity with the material properties and the mathematical optimization. Among the topology optimization, a lightweight design is performed by a solid isotropic material with penalization with simple formula and well-convergence. The lightweight design consists of three steps. As a first step, a finite element model for the basic design of the on-board voltage converter was constructed and static analysis was performed on the load. In the second step, the optimum shape is obtained for the lightweight by performing the topology optimization using the solid isotropic material with penalization applying the stiffness coefficient of the isotropic material to the static analysis result. As a final step, impact analysis was performed by applying a half-sinusoidal pulse shape impact load which satisfies the impact test standard of the vehicle-mounted part with respect to the optimum shape. In the topology optimization, the design domain was defined as the mounting bracket area, and the design technology was finally achieved by optimizing the mounting bracket to achieve a weight reduction of 20% over the basic design.

Synthesis and Characterization of Blue Light-Emitting Hyperbranched Poly(Fluorene) (청색 발광 하이퍼브랜치 PF의 합성과 특성 분석에 관한 연구)

  • Ahn, Taek
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.9
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    • pp.701-707
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    • 2010
  • We have synthesized new pure blue-emitting hyperbranched polyfluorene (Hyper-PDHF) through $A_2$ and $B_3$ type monomers via Suzuki coupling polymerization. The weight-average molecular weights ($M_w$) of the Hyper-PDHF was found about 35,000 with polydispersity index as 6.1. The UV absorption peak of the Hyper-PDHF film was at around 335 nm which was far blue shifted than that of linear PDHF film which was found at 380 nm. The pure blue photoluminescene (PL) peak of the Hyper-PDHF was measured at 419 nm as main emission with 397 and 444 nm as shoulder peaks. The Hyper-PDHF showed also higher PL quantum efficiency in solution than linear PDHF (Hyper-PDHF, $\Phi$sol =0.81; PDHF, $\Phi$sol=0.78). The annealed PDHF film (5 hrs on hot plate at $80^{\circ}C$) showed increased shoulder peak emissions and emission color was changed into the green emission. But, Hyper-PDHF film shows almost no excimer emission peak even the film was annealed. The enhanced PL efficiency and no excimer emission of Hyper-PDHF results from the inhibition of excimer formation by the introduction of the hyperbranched system into the polyfluorene backbone.

Application of NiOx Anode for Bottom Emission Organic Light Emitting Diode

  • Kim, Young-Hwan;Kim, Jong-Yeon;Kim, Byoung-Yong;Han, Jeong-Min;Moon, Hyun-Chan;Park, Kwang-Bum;Seo, Dae-Shik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.448-448
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    • 2007
  • OLED has many advantages of low voltage operation, self radiation, light weight, thin thickness, wide view angle and fast response time to overcome existing liquid crystal display (LCD)'s weakness. Therefore, It draws attention as promising display and has already developed for manufactured goods. Also, OLED is regarded as a only substitute of flexible display with a thin display. However, Indium tin oxide(ITO) thin film for electrode of OLED shows a low electrical properties and is impossible to deposit at high thermal condition because electrical characteristics of ITO is getting worse. One of the ways to realize an improved flexible OLED is to use high internal efficiency electrodes, which have higher work function than those single layer of ITO films of the same thickness. The high internal efficiency electrodes film is developed with structure of nickel oxide for bottom Emission Type of OLED.

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Light-weight Design and Simulation of Automotive Rear Bumper Impact Beam Using Boron Steels (보론강을 이용한 리어 범퍼 임팩트빔의 경량 설계 및 해석)

  • Kim, Kee-Joo;Han, Chang-Pyung;Lim, Jong-Han;Lee, Young-Suk;Won, Si-Tae;Lee, Jae-Woong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.98-102
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    • 2012
  • Increasing the fuel economy has been an inevitable issue for the development of new cars, and one of the important measures to improve the fuel economy is to decrease the vehicle weight. In order to obtain this goal, the researches about lighter, stronger and the well impact absorbing bumper impact beam have been studied without sacrificing bumper safety. In this study, the overall weight reduction possibility of rear bumper impact beam could be examined based on the variation of frontal, offset and corner impact crash capability by substituting a ultra high strength steel material (boron steel ) having tensile strength of 1.5 GPa grade instead of conventional steels. In addition, the section variations (open section, closed section, open section with 5 stays) of the bumper impact beam structure were examined carefully. It could be reached that this analysis could be well established and be contributed for design guide and the optimum design conditions of the automotive rear bumper impact beam development.

Laser welding of Magnesium alloy sheet for light car body (경량 차체를 위한 마그네슘 합금 압연판재의 레이저 용접)

  • Lee Mok-Yeong;Jang Ung-Seong;Yun Byeong-Hyeon
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.71-73
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    • 2006
  • Magnesium alloys are becoming important material for light weight car body, due to their low specific density but high specific strength. However they have a poor weldability, caused high oxidization tendency and low vapor temperature. In this study, the laser welding performance of magnesium alloys was investigated for automobile application. The materials were rolled magnesium alloy sheet contains 3%Al and 1%Zn. To evaluate the weldability, we examined the appearance of welding bead. The mechanical property was measured for welded specimen by tensile test. And formability was checked with the Erichsen tester. For the results, the performance of weld in laser welding was enough for press forming such as car body. But it was recommended to use filler wire for reduce the under fill.

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A Case Study of Stability of Bridge Abutment Using the Light Banking Material(EPS) (경량성토재(EPS)를 이용한 교량 교대의 안정성 검토)

  • Chang, Yong-Chai
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.40 no.5
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    • pp.80-90
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    • 1998
  • The EPS construction method-one kind of the load reducing methods-utilizes the EPS blocks, ultra-light materials whose unit weight is about 1/100 of soils and has been applied to many soft ground sites. It needed 3,000 days to get the 90% degree of the consolidation for the case of 12m high soil embankments on the 30m thick soft clayey foundations. The N value of SPT at this deposit was less than 5. The pack drain was installed to promote the radial consolidations. Although staged embankments were planned, designers failed to get a sufficient stability of the foundation ground. Therefore, the EPS fill method was selected to reduce the load and the construction period. EPS blocks(D-20 model) replaced the upper part of the soil embankments. These complex embankments reduced the ground settlement and the construction period. The possibility of lateral movements of the bridge abutments was checked and the design scheme was reviewed.

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A Study on the Structural Strength Analysis according to the Core Shapes of Aluminum Sandwich Panels (알루미늄 샌드위치패널의 심재 형상에 따른 구조강도해석)

  • 배동명;손정대
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.10a
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    • pp.277-284
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    • 2001
  • Recently, with development of mechanics of materials, as pursuing the high speed of the ships, a demanding of composite construction which satisfies high strength and low weight at the same time is iner casing. A sandwich element is a type of composite construction, which is composed of thin, strong, stiff and relatively high density faces and a think, light, and weaker core material. As 2nd moment is increased by faces is separated from the neutral axis farther, a sandwich element is most effective light structural form. In this paper, the make a comparative study Aluminum Honeycomb Sandwich Panel(AHSP) and Aluminum Pyramid Sandwich Panel(APSP).

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Photo-alignment of Low-molecular Mass Nematic Liquid Crystals on Photochemically Bifunctional Chalcone-epoxy Film by Irradiation of a Linearly Polarized UV Light

  • Choi, Dong-Hoon;Cha, Young-Kwan
    • Bulletin of the Korean Chemical Society
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    • v.23 no.4
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    • pp.587-592
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    • 2002
  • Photocrosslinkable chalcone-epoxy compound comprising 1,3-bis-(4-hydroxy-phenyl)-propenone was synthe-sized for fabricating the photo-alignment layer of liquid crystals. Chalcone group was introduced into the main chain unit of the epoxy oligomer. We observed a photodimerization behavior and an optical anisotropy of this material by irradiation of a linearly polarized UV(LP-UV) light. With a trace amount of cationic photoinitiator (TRS-HFA), polymerization of epoxy groups was also conducted at the similar wavelength range used for photodimerization. Linearly polarized UV irradiation on the chalcone-epoxy films with cationic photoinitiator induced optical anisotropy of the film and the resultant film can be used for alignment layers for low molecular weight nematic liquid crystals.

Optical property of LED Module along reflector material by Simulation (시뮬레이션을 이용한 반사판 재질에 따른 LED Module의 광학적 특성)

  • Yoon, Bo-Min;Lee, Seong-Jin;Choi, Gi-Seung;Lee, Jong-Chan;Park, Dae-Hee
    • Proceedings of the KIEE Conference
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    • 2006.07c
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    • pp.1669-1670
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    • 2006
  • LED have many problem as narrow light view angle, high price, drift phenomenon of color coordinate, high heating problem for lower power, lower weight and small size. But, with the development of blue LEDs and the improvement of LED brightness, color variation are becoming more and more popular as lighting and application devices in this page, 1 used the Light Tools which was a simulation program in order to recognize optical a few characteristic of LEDs arrangement along reflector matrial and designed LED Arranged 5 phi LED in 5mm interval In the square that was $10{\times}10$ And designs a reflection board on pcb, structural design of PCB changed as five type. - Aluminum, Gold. Chromium, Nickel, Copper.

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