DOI QR코드

DOI QR Code

A Study on Calculation of Composites Lamina Material Properties through Reverse Engineering of Light Weight Composite Car-body

경량 복합재 차체 구조의 역설계를 통한 복합재료 라미나 물성 산출 기법 연구

  • Moon, Jin Bum (Composites Research Division, Korea Institute of Materials Science) ;
  • Kim, Jihoon (Composites Research Division, Korea Institute of Materials Science) ;
  • Jang, Hong Kyu (Composites Research Division, Korea Institute of Materials Science) ;
  • Park, Jisang (Implementation Research Division, Korea Institute of Materials Science)
  • 문진범 (재료연구소 복합재료 연구본부) ;
  • 김지훈 (재료연구소 복합재료 연구본부) ;
  • 장홍규 (재료연구소 복합재료 연구본부) ;
  • 박지상 (재료연구소 실용화 연구본부)
  • Received : 2016.08.22
  • Accepted : 2016.10.07
  • Published : 2017.01.01

Abstract

In reverse engineering, one of the main tasks is reconstructing the mechanical properties of used materials. For an isotropic material, it could be defined by a single tensile test using a coupon extracted from the structure. In contrast, CFRP composites require many tests and complex procedures to define all the material properties because CFRP is an orthotropic material and a stacked laminate. In this paper, the procedure to reconstruct composite material properties is studied by using the classical lamination theory and the test data of three different laminates from a composite structure. A sample reconstruction of composite material properties using a composite car body is introduced to verify the method.

Keywords

References

  1. K. U. Seok and H. J. Yoon, "Study on the Strategy of $CO_2$ Reduction Technology in Vehicle according to $CO_2$ Emissions Regulation in EU - Focusing on Auxiliary Energy Improvement -," Transactions of KSAE, Vol.23, No.2, pp.230-238, 2015. https://doi.org/10.7467/KSAE.2015.23.2.230
  2. S. W. Jin, D. H. Park, G. S. Lee, C. W. Kim, H. W. Yang, D. S. Kim and D. H. Choi, "Material Optimization of BIW for Minimizing Weight," Transactions of KSAE, Vol.21, No.4, pp.16-22, 2013.
  3. W. Hufeubach, J. Werner, J. Kiele and S. Kipfelsberger, "Holistic Structural Design Concept and Light Weight Components in Multi-Material-Design for the Electric Vehicles of the Future," Future Car Body 2014, Bad Nauheim, 2014.
  4. G. Kasmeier, "The Development of Roding Carbon Cell Field of Tension between Differential - and Integral Construction Method," Future Car Body 2014, Bad Nauheim, 2014.
  5. H. C. Kim, J. S. Yun and S. H. Chang, "Productive Method of Monocoque Structure Automobile with High Stiffeness and Lightweight Composites," KSAE Fall Conference Proceedings, pp.1695-1700, 2005.
  6. B. K. Cho, S. M. Jeon, D. K. Lee and S. H. Lee, "The Study on Weight Reduction of Vehicle for Shell Eco-marathon," Transactions of KSAE, Vol.24, No.5, pp.575-580, 2016. https://doi.org/10.7467/KSAE.2016.24.5.575
  7. R. F. Gibson, Principles of Composite Material Mechanics, McGraw-Hillm Inc., New York, pp.201-207, 1994.
  8. C. S. Kim and S. Y. Park, "Diesel Engine Intake Port Analysis Using Reverse-engineering Technique," Transactions of KSAE, Vol.23, No.5, pp.502-507, 2015. https://doi.org/10.7467/KSAE.2015.23.5.502
  9. T. H. Roos, R. L. Quin, F. C. de Beer and R. M. Nshimirimana, "Neutron Tomography as a Reverse Engineering Method Applied to the IS-60 Rover Gas Turbine," Nuclear Instruments and Methods in Physics Research Section A, Vol.651, No.1, pp.329-335, 2011. https://doi.org/10.1016/j.nima.2011.02.104
  10. M. Dubravcik and S. Kender, "Application of Reverse Engineering Techniques in Mechanics System Services," Procedia Engineering, Vol.48, pp.96-104, 2012. https://doi.org/10.1016/j.proeng.2012.09.491
  11. A. Gameros, L. De Chiffre, H. R. Siller, J. Hiller and G. Genta, "A Reverse Engineering Methodology for Nickel Alloy Turbine Blades with Internal Features," CIRP Journal of Manufacturing Science and Technology, Vol.9, pp.116-124, 2015. https://doi.org/10.1016/j.cirpj.2014.12.001
  12. S. H. Oh, B. C. Chang and Y. S. Ro, "A Study on the Appropriateness of Virtual Machine for Reverse Engineering," Transactions of KSAE, Vol.22, No.6, pp.31-38, 2014.
  13. Y. W. Kim, J. H. Kim and K. S. Jeong, "Crash FE Analysis of Front Side Assembly for Reverse Engineering," Transactions of KSAE, Vol.15, No.1, pp.89-98, 2007.

Cited by

  1. Development of Carbon Continuous-fiber Composite Frame for Automotive Sun-roof Assembly vol.25, pp.3, 2017, https://doi.org/10.7467/KSAE.2017.25.3.350