• Title/Summary/Keyword: Light weight composite

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A Study on Structural Design of Natural Fiber Composites Automobile Body Panel Considering Impact Load (충돌 하중을 고려한 친환경 자연섬유 복합재 적용 자동차 차체 패널의 구조 설계 연구)

  • Park, Kilsu;Kong, Changduk;Park, Hyunbum
    • Composites Research
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    • v.28 no.5
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    • pp.291-296
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    • 2015
  • In this study, structural design and analysis of the automobile bonnet is performed. The flax/vinly ester composite material is applied for structural design. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite bonnet. The VARTML is a manufacturing process that the resin is injected into the fly layered-up fibers enclosed by a rigid mold tool under vacuum. A series of flax/vinyl ester composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of the automobile bonnet is performed.

Composite Skid Landing Gear Optimal Design for Light VTOL UAV (경량 수직이착륙 무인기의 복합재료 스키드 착륙장치 최적설계)

  • Lee, Jungjin;Kim, Myungjun;Kim, Yongha;Shin, Jungchan;Hwang, Kyungmin
    • Journal of Aerospace System Engineering
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    • v.9 no.4
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    • pp.55-61
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    • 2015
  • In this study, we peformed optimal design of a composite skid landing gear, one of the solid spring shock absorbers, for light vertical takeoff and landing aircraft. Although a solid spring type has poor energy dissipation capability, it is commonly used for light aircraft where sink speeds are low and shock absorption is non-critical in terms of simplicity, low cost and weight reduction. In this paper, design parameters of solid spring such as sink speed, gear leg length, deflection and landing load factor were reviewed. In order to meet structural requirements such as deflection and strength, finally, we conducted optimal design of the composite skid landing gear for VTOL UAV using genetic algorithm and pattern search algorithm.

An Experimental Evaluation of Bending and Shear Resisting Strengths for Wire-Integrated Deck Plate System using Lightweight Concrete (경량콘크리트를 사용한 철선일체형 바닥구조의 휨내력 및 전단내력 실험적 평가)

  • Lee, Seong-Hui;Bang, Jung-Seok;Won, Yong-An;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.275-282
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    • 2011
  • A recent development of seismic design, which is required among environmentally friendly members, increased the concern on light-weight concrete. Extending around the building, the structural design which is applied for light-weight concrete has been increased. This study therefore evaluates the bending resistance and the shear resistance involved using four specimens that were manufactured and tested. The parameters used in this study exist. This study investigates the structural performance of composite slab using light-weight concrete with KCI (2007).

Fire Resistance Performance of Load Bearing Hybrid Panel Infilled with Light-weight Formed Mortar (복합스터드에 경량기포모르터를 충전한 내력벽체의 내화성능 비교연구)

  • Park, Keum Sung;Bae, Kyu Woong;Kang, Hyun Sik;Lim, Seo Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.2
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    • pp.109-116
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    • 2007
  • The purpose of this paper is to evaluate the fire resistant performances of load-bearing wall using both composite and steel stud panel infilled with light-weight formed mortar under axial loading according to KS F 2257(1999). The minimum requirement of 2 hours fire resistant rating is needed for the residential and commercial buildings under the fire regulation of Korea. From test results, it is found that two types of specimen composed of the hybrid stud and steel stud panel filled with light-weight formed mortar fited in with the requirement of 2 hours fire resisting rate for the load-bearing wall. In the conclusions, the specimen with hybrid stud shows predominating fire-resistant performance on the adiabatic effects rather than that of the steel stud specimen.

A Comparison Study of Wing Leading Edge Skin Models in Small Composite Solar-Powered UAVs (소형 복합재 태양광 무인기 윙 리딩에지스킨 모델 비교 연구)

  • Yang, Yong-Man;Kim, Yong-Ha;Kim, Jong-Hwan;Kim, Young-In;Lee, Soo-Yong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.5
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    • pp.445-452
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    • 2017
  • The wing leading edge skin in this research is an essential structural factor for improving wings' aeromechanical functions, protecting the interior elements of the wings from external damage including birds, and navigating planes safely. The study compared and reviewed models manufactured for optimal light-weight wings of composite UAVs. It compared and investigated displacement forms of torsion loads through finite element analysis using MSC. Patran/Nastran. By confirming the improvement of light-weighting performance according to lamination type, thickness change and shape through torsion strength tests of each model, the research suggested the optimal light-weight wing leading edge skin for small composite UAVs.

Optimal Shape Design of ANG Fuel Vessel Applied to Composite Carbon Fiber (탄소섬유 복합재료를 적용한 ANG 연료용기의 최적 형상설계)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.65-71
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    • 2019
  • The development of adsorbed natural gas (ANG) has emerged as one of potential solutions. It is desirable to reduce the weight of vessel by applying light-weighed a composite carbon fiber in order to response to a egulation of $CO_2$ emission. Through understanding of a composite carbon fiber, and material characteristic of a composite carbon fiber is required in order for better application of a reduction of weight and an analysis of material characteristic. Herein, this study suggest the composite carbon fiber vessel applied to the characteristic of carbon fiber, and it decides the preliminary shape based on the test of material characteristic for ANG vessel applied to a composite carbon fiber, and its basic shape calculate through on the netting theory. Moreover, the detail shape design is analyzed by a finite element analysis, and in the stage of detail sahp design and analysis of stress was performed on the typical shape using a finite element analysis, and the result of preliminary design was verified.

A Study on the Characteristics of New Type of Composite Bipolar Plate for the PEM Fuel Cell (고분자전해질 연료전지용 새로운 타입의 복합재료 분리판의 특성연구)

  • Kim, Jong-Wan;Lee, Jin-Sun;Sun, Kyung-Bok;Lee, Joong-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.180-183
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    • 2009
  • Composite bipolar plates offer several advantages of low cost, light weight, and ease of manufacturing compared to traditional graphite plate. However, it is difficult to achieve both high electrical conductivity and high flexural strength. In this study, the hybrid carbons filled epoxy composite bipolar plates were fabricated to test electrical conductivity and flexural properties. Graphite powders were used as the main conducting filler and continuous carbon fiber fabrics were inserted to improve the mechanical properties of the composite. This hybrid composite showed improved in-plane electrical conductivity and flexural property. The moldability of the hybrid composite was also improved comparing to the continuous prepreg composite. This study suggested that the continuous carbon fiber inserted graphite/epoxy composites can be a potential candidate material to overcome the disadvantages of conventional graphite composite or continuous prepreg composite bipolar plates.

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Friction Characteristics of Geogrid -Light Weight Soil Mixed with Small Pieces of Waste EPS (지오그리드-폐 EPS조각 혼합경량토의 마찰특성)

  • 김홍택;방윤경
    • Geotechnical Engineering
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    • v.12 no.6
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    • pp.163-184
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    • 1996
  • In this study, physical and geotechnical properties of the light weight mixed soil( weathered granite soil mixed with small pieces of waste EPS) were analyzed by laboratory experiments to examine its suitability for backfill materials of the reinforced-earth walls. Friction characteristics of geogrid-light weight sized soil were also investigated by performing the pullout tests for two types of geogrids having different flexural rigidity. Also a procedure was proposed to evaluate friction strength between geogrid and light weight miffed soil by using a stress-strain relationship of the orthotropic composite material subjected to both longitudinal and vertical loadings. By the procedure proposed in this study, values of the calibration coefficients ul and uf applicable for the evaluation of friction strengths between two types of geogrids and light weight mixed soils were further presented.

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Laminate Weight Optimization of Composite Ship Structures based on Experimental Data (FRP 기계적 물성을 고려한 복합소재 선체구조 적층판 경량화 설계)

  • Oh, Daekyun;Han, Zhiqiang;Noh, Jackyou;Jeong, Sookhyun
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.2
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    • pp.104-113
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    • 2020
  • The study aims to improve the previous theory-based algorithm on the lightweight design of laminate structures of a composite ship based on the mechanical properties of fiber, resin, and laminates obtained from experiments. From a case study on using a hydrometer to measure the specific gravity of e-glass fiber woven roving fabric/polyester resin used as the raw material for the hull of a 52 ft composite ship, the equation for calculating the weight of laminate was redefined, and the relationship between decreasing mechanical properties and increasing glass content was determined from the results of material testing according to ASTM D5083 and ASTM D790. After applying these experimental data to the existing algorithm and improving it, a possible laminate design that maximizes the specific strength of the composite material was confirmed. In a case study that applied the existing algorithm based on rules, the optimal lightweight design of composite structures was achieved when the weight fraction of e-glass fiber was increased by 57.5% compared with that in the original design, but the improved algorithm allowed for an increase of only 17.5%.

Design of Cylindrical Composite Shell for Optimal Dimensions (최적 단면 치수를 가지는 복합재료 중공빔의 설계)

  • Chun Heong-Jae;Park Hyuk-Sung;Choi Yong-Jin
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.3
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    • pp.219-226
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    • 2005
  • In this study, the problem formulation and solution technique using genetic algorithms for design optimization of laminate composite cylindrical beam section are presented. The hollow cylindrical beams we usually used in the wheel chair. If the weight of wheel chair is reduced, it will lead to huge improvement in passenger's mobility and comfort. In this context, the replacement of steel by high performance and light weight composite material along with optimal design will be a good contribution in the process of weight reduction of a wheel chair. An artificial genetics approach for the design optimization of hollow cylindrical composite beam is presented. On applying the genetic algorithm, the optimal dimensions of hollow cylindrical composite beams which have equivalent rigidities to those of corresponding hollow cylindrical steel beams are obtained. Also structural analysis is conducted on the entire wheel chair structure incorporating Tsai-Wu failure criteria. The maximum Tsai-Wu failure criteria index is $0.192\times10^{-3}$ which is moth less than value of 1.00 indicating no failure is observed under excessive loading condition. It is found that the substitution of steel by composite material could reduce the weight of wheel chair up to 45%.