• Title/Summary/Keyword: Light Weight Material

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The Weldability of Magnesium Alloys for Car Industry

  • Lee, Mok-Young;Chang, Woong-Seong;Yoon, Byung-Hyun
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.370-376
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    • 2005
  • Magnesium alloys are becoming important material for light weight car body, due to their low specific density but high specific strength. However they have a poor weldability, caused high oxidization tendency and low vapor temperature. In this study, the welding performance of magnesium alloys was investigated for automobile application. The materials were rolled magnesium alloy sheet contains Al and Zn such as AZ3l , AZ6l and AZ9l. Three types of welding process were studied, that were GTAW, Laser beam welding and FSW. To evaluate the weldability, we examined the appearance of welding bead. Also we checked bead shape and internal defects such as crack and porosity on cross section of welding bead. The mechanical property was measured for welded specimen by tensile test. For determination of the strength change by welding process, the hardness profile across the welding center was measured. For the results, the tensile properties of welded specimen were decreased obviously on all welding process. For the fusion welding process such as GTAW and laser beam welding, the surface of the welding bead was covered with oxidized magnesium dust but it was removed by simple cleaning work as wipe-out with tissue. Also under cut, that caused vaporization of base metal was occurred. for the friction stir welding, there was no oxidation, under-cut or internal defects. However it had poor weld performance, the reason was cleavage fracture occurred at plastic deformation zone. For welding of magnesium alloy, the laser beam welding process was recommended.

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Prediction of Tensile Strength for Plasma-MIG Hybrid Welding Using Statistical Regression Model and Neural Network Algorithm (통계적 회귀 모형과 인공 신경망을 이용한 Plasma-MIG 하이브리드 용접의 인장강도 예측)

  • Jung, Jin Soo;Lee, Hee Keun;Park, Young Whan
    • Journal of Welding and Joining
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    • v.34 no.2
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    • pp.67-72
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    • 2016
  • Aluminum alloy is one of light weight material and it is used to make LNG tank and ship. However, in order to weld aluminum alloy high density heat source is needed. In this paper, I-butt welding of Al 5083 with 6mm thickness using Plasma-MIG welding was carried out. The experiment was performed to investigate the influence of plasma-MIG welding parameters such as plasma current, wire feeding rate, MIG-welding voltage and welding speed on the tensile strength of weld. In addition we suggested 3 strength estimation models which are second order polynomial regression model, multiple nonlinear regression model and neural network model. The estimation performance of 3 models was evaluated in terms of average error rate (AER) and their values were 0.125, 0.238, and 0.021 respectively. Neural network model which has training concept and reflects non -linearity was best estimation performance.

A Study on the Collapse Characteristics of Al/CFRP Square Structural Member for Light Weight (경량화용 Al/CFRP 사각 구조부재의 압궤 특성에 관한 연구)

  • Hwang, Woo-Chae;Sim, Jae-Ki;Yang, In-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.219-224
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    • 2011
  • Aluminum or CFRP is representative one of the lightweight materials. Collapse behavior of Al/CFRP square structural member was evaluated in this study based on the respective collapse behavior of aluminum and CFRP member. Al/CFRP square structural members were manufactured by wrapping CFRP prepreg sheets outside the aluminum hollow members in the autoclave. Because the CFRP is an anisotropic material with mechanical properties, The Al/CFRP square structural members stacked at different angles(${\pm}15^{\circ}$, ${\pm}45^{\circ}$, ${\pm}90^{\circ}$, $90^{\circ}/0^{\circ}$ and $0^{\circ}/90^{\circ}$ where the direction on $0^{\circ}$ coincides with the axis of the member) and interface numbers(2, 3, 4, 6 and 7). The axial impact collapse tests were carried out for each section members. Collapse mode and energy absorption characteristics of the each member were analyzed.

Effect of Polycarbonate Covering Sheet on Greenhouse Indoor Environments and Growth Behavior of Cherry Tomatoes

  • Choi, Kyung Yun;Kim, Soo Bok;Bae, Seokhu;Yoon, Jeong-Hwan;Yun, Ju-Ho;Kim, Namil
    • Elastomers and Composites
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    • v.55 no.2
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    • pp.114-119
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    • 2020
  • The effect of a greenhouse-covering material on its indoor environment and on the characteristics of cherry tomatoes grown in it was investigated. The conventional polyethylene (PE) film on the greenhouse roof was replaced by a polycarbonate (PC) sheet, while maintaining the main structural frame intact. Color changes and the formation of water droplets on the PC surface were avoided by applying coextrusion and coating layers. When compared to the PE greenhouse, the PC greenhouse enabled increased light transmittance and thus a higher indoor temperature during both summer and winter. The thermal insulating property of the PC sheet effectively reduced the heating loss by approximately 55% during winter. The cherry tomatoes grown in the PC greenhouse exhibited superior fruit characteristics in terms of size, weight, and sugar content. The total amount of cherry tomatoes produced per unit area (1,000 ㎡) in the PC greenhouse was found to be greater by approximately 19% compared to that in the PE greenhouse.

Surface and Tracking Properties of Polymer Suspension Insulator for Power Transmission with secular variation (경년열화에 따른 송전용 폴리머 현수애자의 표면 및 트래킹 성능)

  • Cho, Han-Goo;Lee, Un-Yong;Han, Se-Won;Han, Dong-Hee;Huh, Jong-Chul;Choi, In-Hyuk
    • Proceedings of the KIEE Conference
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    • 2004.11a
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    • pp.233-236
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    • 2004
  • Recently, the polymer insulators that are used for high voltage applications have some advantages such as light weight, small size, vandalism resistance, hydrophobicity and easy making process. During outdoor service of polymer insulators, the surface of the insulating material is frequently subjected to moisture and contamination that lead to dry band arcing. Their tracking resistance, erosion resistance, end sealing and shed design are very important because dry band arcing causes degradation of polymer surface. The shape design of porcelain insulator is formalized but design standard for polymer insulator is no standardized up to now, much research is necessary in real condition. In this paper, the surface and tracking properties of polymer suspension insulator for power transmission is investigated with ICP-AES, SEM, EDX, tracking wheel test and flashover voltage test. The diagnosis of insulator sample in tracking test hass been analyzed by leakage current STRI Guide and thermal image.

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Analysis of Composite Sandwich Plates with a Local Shear Deformations (국부전단변형을 고려한 복합샌드위치 평판의 해석)

  • JI, Hyo Seon;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.10 no.1 s.34
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    • pp.11-24
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    • 1998
  • The composite sandwich plate is constructed by combining two laminated facings with high strength and a thick core of light weight material. The governing equations for the analysis of bending of simply supported sandwich plates with laminated facings are derived and analysed using the analytical method including the local shear deformations. The accuracy of the approach is ascertained by comparing solutions from the sandwich plate theory with composite facings to the laminate plate theory. Since the present analysis considers the bending stiffness of the core and also the transverse shear deformations of the laminated facings, it is expected that the analysis is capable to analyze the general anisotropic laminated plates with global shear deformations.

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Bendable Photoelectrodes by Blending of Polymers with $TiO_2$ For Low Temperature Dye-sensitized Solar Cells

  • Yu, Gi-Cheon;;Lee, Do-Gwon;Kim, Gyeong-Gon;Go, Min-Jae
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.319-319
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    • 2010
  • Dye-sensitized solar cells (DSSCs) based on plastic substrates have attracted much attention mainly due to extensive applications such as ubiquitous powers, as well as the practical reasons such as light weight, flexibility and roll-to-roll process. However, conventional high temperature fabrication technology for glass based DSSCs, cannot be applied to flexible devices because polymer substrates cannot withstand the heat more than $150^{\circ}C$. Therefore, low temperature fabrication process, without using a polymer binder or thermal sintering, was required to fabricate necked $TiO_2$. In this presentation, we proposed polymer-inorganic composite photoelectrode, which can be fabricated at low temperature. The concept of composite electrode takes an advantage of utilizing elastic properties of polymers, such as good impact strength. As an elastic material, poly(methyl methacrylate) (PMMA) is selected because of its optical transparency and good adhesive properties. In this work, a polymer-inorganic composite electrode was constructed on FTO/glass substrate under low temperature sintering condition, from the mixture of PMMA and $TiO_2$ colloidal solution. The effect of PMMA composition on the photovoltaic property was investigated. Then, the enhanced mechanical stability of this composite electrode on ITO/PEN substrate was also demonstrated from bending test.

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Dyeproperties of Artificial silk/paper mulberry mixed fabrics using Dendropanax morbifera Lev.

  • Jeon, Ji-Eun;Jeon, Jin-Hwa;Lee, Sang-A;Choi, Jae-Hong;Park, Young-Mi
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.11a
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    • pp.33-33
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    • 2011
  • Artificial silk that called "Ponggi (Gyeongsangbukdo, Korea) In-Gyeun" in Korea is entirely viscose rayon of which made main component refined larches and cotton linter. It also is natural fabrics with light weight, cool texture, free from the body and well ventilation property, so, feel good touch during the wearing. In addition, it often used as summer cloth and bedding because it has good absorbancy to perspiration and antistatic. The "Hanji", made of paper mulberry, is known as useful material for human. In this research focused on dyeability of Artificial silk/paper mulberry mixed fabrics using Dendropanax morbifera Lev.(called as "Hwangchil") Especially, the results were in comparison to the dyeing properties of Hwangchil with liquid/solid fermentation or not. As the results, The ${\Delta}E$ difference was dominated when the fabric dyed with fermentation by solid state at $60^{\circ}C$. And it was confirmed that the pH of fermented dye had an important influence in the coloration.

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Micro-NP divide material development suitable for Light weight fabric down keeping warn (다운방한용 경량직물에 적합한 마이크로 NP분할 소재개발)

  • Cho, Sook-Kyung;Kim, Dong-Kwon;Sim, Seung-Beom;Choi, Gwang-Seok
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.11a
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    • pp.62-62
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    • 2011
  • 현재 다운방한 용도에 사용되는 직물 트랜드는 경량화 및 박지화 추세에 있으며, 국내외 유명 브랜드에서 사용되는 스포츠웨어 직물소재의 대부분이 이러한 제품으로 판매가 이루어지고 있다. 현재, 국내외 다운방한용에 사용되는 원단은 겉감이외에 다운 세기방지용 안감직물을 사용하여 다운이 빠져나오지 않도록 하고 있음. 그러나, 최근 겉감으로 사용하여 다운이 세지 않고 매우 가벼우면서 Packable 원단개발이 요구되고 있을 뿐만 아니라, 다운방한직물에 요구되는 성능에 만족하거나 성능이 향상된 고기능 원단개발이 요구되고 있다. 이러한 다운방한용 직물은 다운의 내구성 및 지속성 측면에서 매우 많은 기능이 요구되고 있으며 현재 국내에서 사용하고 있는 다운방한용 직물은 다운커버직물을 사용하거나 코팅에 의해 다운세기 방지기능을 강제로 발현시키고 있다. 그러나 그 직물은 경량화 되어가고 있기 때문에 다운커버 직물을 사용하지 않으면서부터 다운이 세는 문제점, 그리고 공기투과 및 투습이 제대로 되지 못하는 기능성의 문제점, 경량화와 더불어 인열강력이 약하여 잘 찢어지는 문제점, 인열강력의 물리적 특성을 높이고자 코팅을 하게되면 기능성 및 감성이 더욱 나빠지는 문제점이 나타나게 되어 다운 방한용 직물은 큰 문제점이 되고 있다. 이에 겉감만으로도 다운방한용도에 적합한 고감성 및 기능성을 가진 경량직물 개발을 위해 고밀도 제직 및 설계 기술, 최종 염색가공 및 후가공 공정까지의 공정내(內) 간(間)연계기술을 연구하였다.

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A Feasibility Study of Wood-plastic Composite Paver Block for Basic Rest Areas

  • Yang, Sungchul
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.1
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    • pp.51-65
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    • 2019
  • A wood-plastic composite (WPC) paver block was manufactured using wood chips waste through an extrusion process, and it was intended to be used for paving in basic rest areas. The first stage in this study covered preliminary tests in terms of flexural strength and dimensional swelling to determine the optimal WPC compounding mix condition, by variation of the WPC ingredients. Next, three different paver blocks including the WPC block, a non-porous cement block, and a porous cement block were tested in terms of various material properties in the laboratory. Finally, two outdoor test sections of the proposed paver blocks were prepared to simulate a basic rest area. Test results indicated that the flexural strength of the WPC paver blocks was about 1.6 times greater than that of the tested cement paver blocks. The WPC block pavement was unaffected by water buoyance as well as volume expansion due to swelling. Results from the impact absorbance test and light falling weight deflectometer (LFWD) test clearly showed that the WPC block paving system marginally satisfied the comfortable and safe hardness range from the pedestrians' perspective, while the results demonstrated that it is structurally sound for application as a road paving block.