• Title/Summary/Keyword: Life diagram

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Design of anchor-bolt for the rail fastening system with baseplate (베이스플레이트식 체결장치의 앵커볼트 설계)

  • Kim, Eun;Jang, Seung-Yup;Cho, Yong-Chin
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.508-513
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    • 2006
  • Anchor bolt in baseplate fastenings on the slab track is an important component to conform placing and safety of fastenings. Due to the way of load transmission control of fastenings, sometimes anchor bolt has to be applied lateral load. So we have to take care for it when we design. Especially, in the case of anchor bolt which is applied loads repeatedly, we have to consider fatigue failure. If parts of machine are damaged in static loads, stress will exceed the yield strength. So parts could be transformed largely. Therefore because they are visible to the naked eyes, we can replace parts before failure. However, because fatigue failure that are invisible to the naked eyes happen unexpectedly, it's very dangerous. To make a reasonable design of anchor bolts, we will analyze them by changing diameters of anchor bolt, quality of insert, initial gap between anchor bolt and insert, the presence of insert, etc. which affect the stresses of anchor bolts. We can get the maximum and minimum amplitude of stress through the modified Goodman diagram or Smith diagram which represents limit of all strengths and stress components to the average stress. We also tried to show the way of examining the expected th life of anchor bolt briefly through considering above.

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Mercerization of Wood: Formation and Reversibility of Na-cellulose I in Reaction Wood

  • Kim, Nam-Hun;Kim, Dae-Young
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.6
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    • pp.1-7
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    • 2003
  • The phase transformation from cellulose I into cellulose II in woods by way of Na-cellulose I was examined by x-ray diffraction analysis.The formation of Na-cellulose I in woods increased with the increase of treating time in alkali solution. When compression wood was treated with 20% NaOH solution at room temperature for 1 day, the x-ray diagram showed only Na-cellulose I. On the other hand, the x-ray diagram of tension wood showed a mixture of cellulose I and Na-cellulose I. Cellulose I of tension wood could not be transformed completely into Na-cellulose I even after 10-day treatment, but was transformed into Na-cellulose I after 30-day treatment. Na-cellulose I of compression and tension woods was converted to the cellulose I pattern and the mixture of cellulose I and cellulose II, respectively, after washing with water and drying at 20℃. Cellulose I regenerated from Na-cellulose I in wood could not be converted to cellulose II by delignification. Thus, it revealed that the delignification of the alkali-treated wood did not affect their cellulose structures. From the results, therefore, it can be concluded that lignin in woods prevents the formation of the stable Na-cellulose I and the conversion from cellulose I to cellulose II. This means that the conversion of chain polarity of wood cellulose hardly occurs during mercerization because cellulose microfibrils are fixed by lignin which not to be intermingled.

A Study on the way to improve the rear van's durability of Korean Light Tactical Vehicle (한국형 전술차량 후방밴 강성·강도 보강을 통한 내구성 향상에 관한 연구)

  • Park, Jinwon;Kim, Dooho;Song, Buguen;Kim, Seonjin;Yun, Sangjin
    • Journal of Korean Society for Quality Management
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    • v.46 no.2
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    • pp.269-282
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    • 2018
  • Purpose: The purpose of this study was to improve the FRP Van's durability by analyzing the problematic parameters, redesigning the rear van, and verifying the design drafts using the CAE analysis & Rig test. Methods: The collected data through the government quality inspection and field spot check were thoroughly analyzed through the characteristics diagram and the improvement suggestions were verified by performing CAE analysis, like the dynamic stiffness, Torsional stiffness, open/close condition's strength, Full car durability and Carrying out the actual test. Results: The results of this study are as follows; The output of CAE analysis shows that improvement suggestions have considerable effects on the reinforcement of FRP structure, and the actual torsion and open/close condition durability test prove that rear van may have durable life which is equivalent to vehicle life cycle. Conclusion: The structural weakness of KLTV's FRP rear van was overcome by applying the stiffener in rear van and changing the bonding method of each FRP pieces. That suggestions were proved using CAE analysis and Rig test.

An Integrative Way of Process Analysis for Better Total Quality Management: Focusing on Drug Entity (종합적 질 관리 (TQM)를 위한 프로세스 분석 방법 -의약품 실체를 중심으로-)

  • Kim, Myeng-Ki
    • Quality Improvement in Health Care
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    • v.1 no.1
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    • pp.56-65
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    • 1994
  • Total quality management has been a focus of concern in recent years since some dissatisfaction with the results from implementation of quality assurance programs in the U.S. Many managerial methodologies and innovation guidelines from academic disciplines have been applied to promote TQM programs in the health field. This paper consists of two folds of aspects: firstly to examine TQM's managerial philosophy by comparing with the newly introduced managerial concepts in Business Reengineering; and then to introduce a method for an integrative way of process analysis, Entity Life-Cycle Diagram (ELCD) modeling. The analysis method was compared with Process Map, which is a well-known method for BR applications. To show effectiveness of ELCD modeling, a case of application was introduced using 'drug' as a target entity. With having TQM issues in mind, the result was reflected in designing Entity Relation Diagrams. The results of ELCD modeling turn out to be helpful in designing database related to quality monitoring, in that many monitoring check points can be identified in a systematic way and that queries cross-sectional over organizational boundaries can be generated with a consistent view focusing on the drug use as a single process. Full evaluation of the analysis method remains to be studied until the completion of the information system under construction. But as long as TQM is based on a process-oriented view and needs supports from information system, ELCD can be one of the appropriate choice as a tool for the process analysis.

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Development of Accelerated Life Test Method for Constant Electrical Potential Electrolysis Gas Sensor (정전위 전해식 가스센서의 가속수명시험법 개발)

  • Yang, Il Young;Kang, Jun Gu;Yu, Sang Woo;Oh, Geun Tae;Na, Yoon Gyoon
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.180-191
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    • 2016
  • Purpose: The purpose of this study was to develop the accelerated life test method for Constant Electrical Potential Electrolysis gas sensor (CEPE gas sensor). Methods: The parts and modules of CEPE gas sensor were analyzed by using Reliability Block Diagram (RBD). Failure Mode and Effect Analysis (FMEA) and Quality Function Deployment (QFD) methods were performed for each part to determine the most affecting stress factor in its life cycle. The long term testing was conducted at three different dry heat levels and the acceleration factor was developed by using Arrhenius relationship. Conclusion: The acceleration factor for CEPE gas sensor was developed by using FMEA, QFD, and statistical analysis for its failure data. Also qualification tests were designed to meet the target life.

The Effect of Embossment Conditions of the Coining Process (주화 제조에서 공정 조건이 극인의 수명에 미치는 영향에 관한 연구)

  • Kim, Jong-Hwan;Son, Jong-Whan
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.3
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    • pp.1-9
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    • 2007
  • This paper deals with manufacturing conditions to increase the working die's life span which are the key factor in the manufacturing process of the coins and medals. Using the boundary element method, the stress diagram for the coining die was obtained, which was used to find the life span of working die. To iud the working die's life span related to the diameter of collar and blank coin, eight different sizes were tested and the optimal condition was obtained. With the adjusted impressing force, the working die's life span was increased up to 60 percent.

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Probabilistic Analysis on the Fatigue-Life of the Strengthened Bridge Decks (성능향상된 교량 바닥판에서의 피로수명에 대한 확률론적 해석)

  • 심종성;오홍섭;류승무;박성재
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.393-398
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    • 2002
  • This study shows the fatigue test results of experiment on the strengthened slabs, the probability analysis of the fatigue behavior is also presented. Static und fatigue tests were performed on bridge decks strengthened with fiber plastics(Carbon Fiber Sheet, Glass Fiber Sheet, Grid Type Carbon Fiber). In this study, to analyze the probabilistic distribution of the fatigue life, the Weibull distribution was adopted. The Weibull distribution coefficient is inferred from the S-N diagram and the number of repeated load. As the result analysis, as the stress level is higher, the fatigue limit of the strengthened bridge deck are similarly discovered but in the range of the fatigue limit, CG specimen that was strengthened with Grid Type Carbon was proved most effective of reinforcement.

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Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Impact of PVD Coating Technology on HSS Tool (HSS공구와 PVD 코팅기술의 영향)

    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.899-904
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    • 2001
  • The impact of PVD coatings can be summed up in practical terms: this technology historically complements the best designed tool substrates to enhance cutting performance. PVD coatings are now incorporated in 25% of all HSS tools. The functionality is to extend the machining speed range, improve wear resistance at the cutting edge, and reduce friction at chip/tool contact areas to allow easier chip evacuation. These translate to a larger safe zone, as discussed in the failure mode diagram, for better productivity and higher reliability in machining operations of the customer. PVD coatings therefore represent an enabling technology that extends the application range of cutting tools in response to modern industrial needs. PVD coatings prolong the product life cycle of HSS tools and help this "mature" material to hold its territory against the advent of the newer hardmetal and ceramic tool materials. There is a lot of competitive life left particularly in PVD coated HSS endmills, drills, threading/tapping tools. PM HSS technology further increases the possibilities.ibilities.

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A study on the fatigue characteristics of SLS 3D printed PA2200 according to uniaxial cyclic tensile loading (SLS 3D 프린터를 이용하여 제작된 PA2200의 단축 반복 인장하중에 따른 피로 특성에 관한 연구)

  • Park, Jun-Soo;Jeong, Eui-Chul;Choi, Han-Sol;Kim, Mi-Ae;Yun, Eon-Gyeong;Kim, Yong-Dae;Won, Si-Tae;Lee, Sung-Hee
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.49-55
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    • 2020
  • In this study, the fatigue behavior and fatigue life characteristics of PA2200 specimens fabricated by SLS 3D printer were studied. Fatigue tests were performed according to the standard specification (ASTM E468) and fatigue life curves were obtained. In order to perform the fatigue test, mechanical properties were measured according to the test speed of the simple tensile test, and the self-heating temperature of the specimen according to the test speed was measured using an infrared temperature measuring camera in consideration of heat generation due to plastic deformation. There was no significant difference within the set test speed range and the average self-heating temperature was measured at 38.5 ℃. The mechanical strength at the measured temperature showed a relatively small difference from the mechanical strength at room temperature. Fatigue test conditions were established through the preceding experiments, and the loading conditions below the tensile strength at room temperature 23 ℃ were set as the cyclic load. The maximum number of replicates was less than 100,000 cycles, and the fracture behavior of the specimens with the repeated loads showed the characteristics of Racheting. It was confirmed that SLS 3D printing PA2200 material could be applied to the Basquin's S-N diagram for the fatigue life curve of metal materials. SEM images of the fracture surface was obtained to analyze the relationship between the characteristics of the fracture surface and the number of repetitions until failure. Brittle fracture, crazing fracture, grain melting, and porous fracture surface were observed. It was shown that the larger the area of crazing damage, the longer the number of repetitions until fracture.