• Title/Summary/Keyword: Life Prediction

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Stress based Fatigue Life Prediction for Ball Bearing (응력 기반 볼 베어링의 접촉피로수명 예측)

  • Kim Tae-Wan;Lee Sang-Don;Cho Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.339-349
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    • 2004
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with $L_{50}$ life of L-P model, Crossland criterion for the radial load increment is similar to $L_{50}$ life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact. there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

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Characteristics of Fatigue Crack Propagation and Fatigue Life Prediction of Thin Sheet Al Alloy (박판 Al 합금재료의 피로균열전파특성과 피로수명예측)

  • Kim, Seung-Gwon;Lee, Ouk-Sub;Yang, Heang-Ryeal;Yeo, In-Cheol;Park, Sung-Wan
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.356-361
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    • 2008
  • In characteristics of fatigue crack propagation, it is important that fatigue life is affected by crack closure phenomenon in thin sheet Al alloy. The purpose of this paper is to analyze the characteristics of fatigue crack propagation in constant loading condition for sheet Al 2024-T3 alloy of two sort of thickness and identify the difference of fatigue life in thin sheet specimen comparing experimental results of thin sheet specimen and relatively thick sheet specimen under same fatigue loading condition. In applying fatigue related material constants from fatigue crack propagation analysis, we attempt to operate the fatigue life estimating process of thin sheet specimen by modified Paris‘ law considering crack closure phenomenon and analyze the experimental and prediction results of fatigue life in thin sheet Al alloy.

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Stress based Fatigue Life Prediction for Ball Bearing (볼 베어링의 응력 기반 접촉피로수명 예측)

  • Kim, Tae-Wan;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.44-55
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    • 2007
  • The method for fatigue life prediction of ball bearing is proposed applying the algorithm of contact fatigue prediction based on stress analysis. In order to do this, a series of simulation such as initial surface stress analysis, EHL analysis, subsurface stress analysis and fatigue analysis are conducted from the loading at each ball location calculated for a bearing subjected to external bearing load and contact shape function. And uniaxial fatigue tests are performed to obtain fatigue parameter of AISI 52100 steel. It was found that since stress is usually higher at the inner raceway contact than at the outer raceway contact, fatigue failure occurs on the inner raceway first. When the fatigue life calculated in the stress-based method are compared with L50 life of L-P model, Crossland criterion for the radial load increment is similar to L50 life and Dang Van criterion for the axial load increment is similar. In the case of EHL contact, there is no difference of fatigue life between dry contact and EHL contact, when maximum Hertz pressure exceeds 2.5GPa.

Prediction for Fatigue Life of Composite Ply-overlap Joint Structures (복합재 플라이 오버랩 조인트 구조의 피로 수명 예측)

  • Yeju Lee;Hiyeop Kim;Jungsun Park
    • Journal of Aerospace System Engineering
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    • v.17 no.2
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    • pp.62-70
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    • 2023
  • We proposed a technique for predicting Stress-Life (S-N) curve or fatigue life using geometric features of a ply-overlap joint structure in which plies of two composite materials are partially or wholly laminated and bonded. Geometric features that could affect fatigue properties of a structure were selected as variables. By analyzing relationships between geometric variables and material constants of the Epaarachchi-Clausen model, a fatigue model for composites, relational expressions of these two factors were proposed. To verify the prediction accuracy of the proposed method, fatigue life of a CFRP/GFRP ply-overlap joint was predicted. Predicted life and life obtained by test data-based model were compared to actual life. High prediction accuracy was confirmed by calculating the coefficient of determination of the predicted S-N curve.

Wear Life Prediction of CrN Coating Layer on the Press Tool for Stamping the Ultra High Strength Steel Sheet (초고강도강판 프레스성형용 금형의 CrN 코팅층 마모수명 예측)

  • Lee, J.H.;Bae, S.B.;Youn, K.T.;Heo, J.Y.;Kim, S.H.;Park, C.D.
    • Transactions of Materials Processing
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    • v.26 no.3
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    • pp.137-143
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    • 2017
  • In this study, a wear test method was proposed to predict the wear life of the CrN layer coated on the surface of the press tools for manufacturing the auto-parts with ultra high strength steel (UHSS) with a tensile strength of 1.5 GPa. The pin-on-disc type wear test was carried out to confirm the feasibility and the reproducibility of the wear amount according to the test conditions such as the normal force, the sliding velocity, and the sliding speed. The test conditions were obtained from the finite element stamping analysis and the wear simulation. With the wear amount from the wear test, a prediction model of the wear depth in the CrN coating layer was proposed according to the test conditions with the design of experiments such as Taguchi method and the response surface method. The derived prediction model was then compared to the result of the Archard wear model, fully describing that the proposed model can effectively predict the wear life of the press tools for the auto-parts with UHSS.

Lifetime Prediction of RF SAW Duplexer Using Accelerated Life Testing (가속수명시험을 이용한 RF SAW 듀플렉서의 수명예측)

  • Kim, Young-Goo;Kim, Tae-Hong;Kang, Sang-Gee
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.39A no.10
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    • pp.616-618
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    • 2014
  • In this paper, we designed the accelerated life testing(ALT) and presented the lifetime prediction method of the RF SAW duplexer. We determined RF input power as an accelerated stress when designing an accelerating life testing and defined the lifetime of the duplexer as the period during which the insertion loss increased by 0.5[dB]. Lifetime prediction results of duplexer was estimated for 82,900hours at an ambient temperature of $85^{\circ}C$ and RF input power of 30[dBm].

Development of tool-life prediction program to determine the optimal machining conditions in mold machining (금형 가공 시 최적 가공조건을 결정하기 위한 공구수명 예측 프로그램 개발)

  • Soon-Ok Park;Min-Hak Kim;Sun-Kyung Lee;Sung-Taek Jung
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.7-12
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    • 2023
  • Recently, with the emergence of the 4th industrial revolution, the demand for smart factories and factory automation is increasing. In this study, a tool life prediction program was developed to select optimal machining conditions using CNC milling equipment, which is widely used in flexible production and automation. The equipment used in the experiment was Hwacheon Machine Tool's 5-axis machining equipment, and the tool used was a 17F2R tool. For the machining path, the down-milling cutting method was selected and long-term machining was performed. The analysis standard for side wear on the tool was set at 0.1 to 0.2 mm, and tool life data and wear data were obtained in the cutting experiment. The program was created through the data obtained from the experiment, and a prediction rate of over 90% was secured when comparing the experimental data and the predicted data.

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Machine Learning Algorithms for Predicting Anxiety and Depression (불안과 우울 예측을 위한 기계학습 알고리즘)

  • Kang, Yun-Jeong;Lee, Min-Hye;Park, Hyuk-Gyu
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.10a
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    • pp.207-209
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    • 2022
  • In the IoT environment, it is possible to collect life pattern data by recognizing human physical activity from smart devices. In this paper, the proposed model consists of a prediction stage and a recommendation stage. The prediction stage predicts the scale of anxiety and depression by using logistic regression and k-nearest neighbor algorithm through machine learning on the dataset collected from life pattern data. In the recommendation step, if the symptoms of anxiety and depression are classified, the principal component analysis algorithm is applied to recommend food and light exercise that can improve them. It is expected that the proposed anxiety/depression prediction and food/exercise recommendations will have a ripple effect on improving the quality of life of individuals.

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Prediction of Growth Behavior of Initially Semicircular Surface Cracks under Axial Loading (축하중을 받는 초기 반원 표면피로균열의 진전거동 예측)

  • 김종한;송지호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1536-1544
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    • 1992
  • A relatively simple prediction method is proposed for initially semicircular surface crack growth under axial loading. The method takes into account the difference in surface crack closure behavior at the depth point and at the surface intersection point, and also the relationship of crack closure for surface crack and through-thickness crack. The prediction method provides conservative estimation for fatigue life within factor of two, and the predicted crack geometry variations agree well with the observed results. As a result, the prediction method proposed here is considered to be useful for engineering application.

A Study on Effects of the Residual Stresses Around Cold Working Hole of the Aircraft Structure (항공기 구조물의 체결용 HOLE을 COLD WORKING 할때 생성되는 잔류응력의 영향연구)

  • 강수준;최청호
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.1
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    • pp.101-109
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    • 1999
  • The objective of this research is to study effects of the residual stresses on the crack growth and the life of the structure, caused by cold working around the hole of the aircraft structure which will be jointed by rivets and bolts, etc. The compensated Morrow's equation, by experimental data from the materials AL7075-T6 and AL2024-T3, is suggested to calculate the values of the fatigue life prediction of the structure. Also, the compensated Forman's equation, by experimental data from a material AL7075-T6, is suggested to calculate the values of the crack growth prediction of the structure. It is founded that the calculated values from the suggested equations are almost close to the known values of the fatigue life prediction and the crack growth prediction. It is shown that this paper, associated with an initial research on the effects of residual stresses around hole, gives a direction to study the problem at the aircraft maintenance field.

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