• Title/Summary/Keyword: Lean Supply

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The Impact of Severe Weather and Climate Change on Lean Supply Chains

  • Lee, DonHee
    • Journal of Korea Society of Industrial Information Systems
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    • v.23 no.3
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    • pp.117-129
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    • 2018
  • This study examines the impact of severe weather on lean supply chains. First, this paper reviewed the literature on the disruptions and damages that severe weather events cause on supply chain. Then, several recent examples of lean supply chain disruptions due to severe weather were discussed. The results of the study indicated that the frequency of weather related disasters is increasing and extreme weather events will increase potential risks to supply chains. First, building organizational resilience will help firms look beyond efficiency and profits in managing lean supply chains. Second, the concept of sole sourcing may need rethinking to maintain a supply chain that is lean and resilient. Third, organizations must plan ahead for supply chains in unpredictable weather. Fifth, communication is a key for anticipating and avoiding the impact of severe weather. This study proposes of a set of strategies, both theoretical and practical, that business firms should develop to effectively prevent and respond to severe weather related disruptions in lean supply chains.

The Development of Model and Cost Analysis to the Application of Modular Production System in Lean Supply Chain Management (Lean SCM에서의 모듈생산의 적용에 따른 모델개발과 원가분석)

  • 김태호;양광모;권정휘;강경식
    • Journal of the Korea Safety Management & Science
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    • v.4 no.4
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    • pp.73-85
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    • 2002
  • The supply chain not only includes the manufacturer and suppliers, but also transporters, warehouses, retailers, and customers themselves. Within each organization, such as manufacturer, the supply chain includes all functions involved in filling a customer request. these functions include, but are not limited to, new product development, marketing, operation, distribution, finance, and customer service. Lean Supply chain coordination improves if all supplier of chain take actions that together increase total supply chain profits. To design of Modularity by the grouping supplier, the proposed method is to develop the most appropriate production system models in the Supply Chain Management which is necessity of the times and its importance. The objects of this study is development of model and cost analysis to the modular production system in Lean SCM. Introduction of modular production system in Lean SCM is effective in reducing the cost in processing, manufacturing, inventory holding, ordering, etc.

The Blind Men and the Soft Drinks Industry in the United Arab Emirates

  • Annabi, Carrie Amani;Hassan, Fatima;Amer, Islam
    • The Journal of Industrial Distribution & Business
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    • v.9 no.10
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    • pp.21-37
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    • 2018
  • Purpose - This paper explores the contribution lean makes to service levels by addressing lean thinking application in logistics process improvement within a MNC soft drinks manufacturer situated in the United Arab Emirates, and identifies the most significant sources of wastes and their interdependence and highlights key attributes of successful lean implementation. Research design, data, and methodology - This case study examines key logistics employees' perceptions on lean methodology. Results - The results highlight the most significant types of wastes in logistical processes and illustrates ways to eliminate wastes and streamline process flow. The importance of the human role within lean methodology is also identified. Findings suggest that managers should follow both a micro and macro approach when implementing lean practices, as focusing on one waste often leads to ignoring the significance of other wastes. Conclusions - This study highlights the importance of implementing lean at both micro and macro levels and shows how staff involvement increases the efficacy of lean thinking. It offers guidance towards the efficiency of creating value stream mapping processes in situ, which considers different wastes and their interdependence. Managers with limited resources are encouraged to implement lean methodology taking cognizance of these factors.

제품특성과 공급사슬 형태의 일치도 및 파트너쉽 관계가 공급사슬 성과에 미치는 영향에 관한 연구

  • Go, Seok-Yong;Go, Wan-Seok
    • 한국경영정보학회:학술대회논문집
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    • 2007.11a
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    • pp.29-34
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    • 2007
  • 본 연구는 공급사슬관리를 도입하고 있는 우리나라 기업에서 제품특성과 공급사슬 형태의 연계, 공급사슬 형태와 채널파트너와의 연계가 어떻게 공급사슬 성과에 영향을 미치는지에 대한 연구이다. 제품은 수요패턴을 기준으로 기능적 제품과 혁신적 재품으로 나눌 수 있고 이에 적당한 공급사슬 형태는 효율적인 공급사슬과 시장반응적인 공급사슬로 나눌 수 있다. 또한 공급사슬의 형태는 lean supply, agile supply로 나눌 수 있으며 최근에는 동시에 이행되는 leagile supply가 제시되고 있다. 공급사슬관리에서 채널파트너의 강도가 공급사슬의 성과를 결정하게 되는데 이는 필연적으로 공급사슬의 형태별로 달리 나타날 수 밖에 없을 것이다. 이 연구를 통하여 오늘날 기업에서 다양하게 생산되는 제품특성별로 적당한 공급사슬 형태의 연계를 제시하게 될 것이며 특히 leagile인 경우 많은 전략적 시사점을 줄 것이다. 또한 공급사슬특성과 채널파트너 연계에 대하여 살펴봄으로써 공급사슬관리의 성공가능성을 더 높일수 있을 것이다.

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A study on A Method of introducing the LEAN / 6 SIGMA into cable industries (케이블 산업에의 LEAN/ 6 SIGMA 도입에 대한 고찰)

  • Kang, Kyung-Jun;Ree, Sang-Bok
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2010.04a
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    • pp.55-61
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    • 2010
  • Many enterprises are looking for counterproposals to be survival through innovation activities and to be held on their continuous businesses for their business management environments nowadays. One of the innovation activities is an improvement of Loss and reinforcement of business structure through Lean, TPM. Another one is an improvement of these innovation activities and have achieved lots of outcomes (profits). But most these activities have been applied for only the industries in Automobile, Semiconductor, Aviation, Construction with large enter in Korea. And most of minor cable enterprises don't even try to import these innovation activities excluding some how the small and medium cable enterprise can import the LEAN / 6 Sigma activities effectively with some of sample in real small and medium cable company.

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Six Sigma and Lean Manufacturing - A Merger for Worldclass Performance, but is it Really Talking Place?

  • Kroslid, Dag
    • International Journal of Quality Innovation
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    • v.2 no.1
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    • pp.87-105
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    • 2001
  • More than a decade after their development and first wave of deployment, Six Sigma and Lean Manufacturing have recently returned on the corporate agendas of a larger number of corporations across industries and supply chains. In the wake of their re-surge, this commentary addresses the evolution, context, content and deployment patterns of the two distinct management concepts. It also analyses claims in the business press that a merger is taking place between Six Sigma and Lean Manufacturing. Here, it is found that there is not enough evidence to broadly support such claims, and it is only concluded that there is some evidence of an early tend towards a merger and that a possible merger would have many synergies and advantages. Finally, an example from a Scandinavian manufacturing company is provided that explains how Six Sigma and Lean Manufacturing can be used in a beneficial way for companies to reach world-class performance.

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Investigation on the Injection Timing and Double Ignition Method for Heavy-duty LPG SI Lean Burn Engine (액상분사식 대형 LPG 희박연소엔진의 분사시기 및 이점점화에 관한 연구)

  • 김창업;오승묵;강건용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.92-98
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    • 2003
  • An LPG engine for heavy-duty vehicles has been developed using liquid phase LPG injection (hereafter LPLi) system which has regarded as one of the next generation LPG fuel supply systems. In this wort to investigate the lean bum characteristics of heavy-duty LPLi engine, various injection timing (SOI, start of injection) and double ignition method were tested. The results showed that lean misfire limit of LPLi engine could be extended. by 0.2 $\lambda$ value, using the optimal SOI timing in LPLi system. Double ignition method test was carried out by installing the second spark plug and modified ignition circuit to ignite two spark plugs simultaneously. Double ignition resulted in the stable combustion under ultra lean bum condition, below $\lambda=1.7$, and extension of lean misfire limit compare to ordinary case. Therefore, LPLi engine with optimal SOI and double ignition method could be normally operated at around $\lambda=1.9$ and showed higher engine performance.

Product-Mix Decision Using Lean Production and Activity-Based Costing: An Integrated Model

  • MOHSIN, Nidhal Mohammed Ridha;AL-BAYATI, Hossam Ahmed Mohamed;OLEIWI, Zahra Hasan
    • The Journal of Asian Finance, Economics and Business
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    • v.8 no.4
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    • pp.517-527
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    • 2021
  • While the two principles of lean manufacturing and time-driven activity-based costing (TDABC) have been established out of multiple incentives and do not follow the same particular targets, there is substantial commonality between them. In these conditions, the supply management of a multi-product system needs a rigorous production model to minimize costs. In this sense, this paper proposes an interactive model with the consideration of optimizing product-mix decisions using both lean development tools and TDABC. This paper proposes a qualitative approach using the case study of the Iraqi state company for battery production. The suggested model decreased manufacturing time and costs, along with some substantial reduction in idle production capacity by 26 percent in 2019, based on the findings of the case study. On the other hand, the proposed model gives two side advantages: an efficient division of costs on goods due to the use of time spent as a cost factor for products and cost savings due to the introduction of the lean manufacturing approach that reduces all additional costs and increases product-mix decisions. Furthermore, the analytical data gathered here suggests that the incorporation of lean management concepts and TDABC has a strong and important influence on product-mix decisions.

Effect of Injection Characteristics on Performance in a LPLi Engine (LPG액상분상엔진의 분사특성이 성능에 미치는 영향)

  • Kim, Chang-Gi;Lee, Jin-Wook;Kang, Kern-Yong
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.46-52
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    • 2004
  • An LPG engine (KL6i) for heavy duty vehicle has been developed using liquid phase LPG injection (LPLi) system, which has regarded as one of next generation LPG fuel supply systems. For the KL6i engine, lean burn technology was introduced to minimize the thermal loading and NOx emissions due to an increase of the engine power. In this work, injection timing and piston bowl shape were investigated for the stabilization of lean burn characteristics. Experimental results reveals that fuel stratification induced by these parameters is most effective strategy to extend lean combustion limit in the LPLi system.

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Lean Maintenance Framework, Maintenance Strategy for ILS and Case Study on Lean PM (종합군수지원(ILS) 측면의 린 메인터넌스 프레임워크, 정비 전략 제시 및 린 예방정비(PM) 사례 연구)

  • Lim, Jae-Hoon;Seo, Yang-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.9
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    • pp.5502-5512
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    • 2014
  • Until recently, Integrated Logistics Support (ILS) focused mainly on the development and acquisition of supportability factors (maintenance planning, maintenance tools, support equipment, supply support, maintenance training, etc.). In the long term, supportability strategies and policies are needed in terms of LEAN-like cost reduction, efficiency in the field of weapon systems. This study first introduces the concept of Lean, theory of Lean Maintenance and suggests Lean maintenance framework, maintenance strategy for ILS. The case studies were analyzed in terms of the maintenance time, maintenance man-hours, maintenance cost for Lean PM in a radar system. The direction of LEAN on supportability in a weapon system is suggested.