• Title/Summary/Keyword: Leak-Before-Break

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New Engineering Approach for Estimating Crack Opening Displacement of Complex Cracked Pipes (복합균열이 존재하는 배관의 균열개구변위 계산을 위한 새로운 공학적 계산식)

  • Kim, Yeong-Jin;Heo, Nam-Su;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1235-1241
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    • 2001
  • An engineering estimation equation for the crack opening displacement(COD) is proposed for a complex cracked pipe, based on the reference stress approach. To define the reference stress, a simple plastic limit load analysis for the complex cracked pipe subjected to combined bending and tension is performed considering the crack closure effect in the compressive-stressed region. Comparison with ten published test data and the results from existing method shows that the present method not only reduces non-conservatism associated with the existing method, but also provides consistent and overall satisfactory results.

Life Prediction of Fatigue Crack Propagation and Nondestructive Evaluation in 5083 Aluminum Alloy (알루미늄 5083의 피로균열 진전에 따른 수명예측 및 비파괴평가)

  • 남기우
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.94-98
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    • 2001
  • fatigue life and nondestructive evaluation were examined experimentally using surface crack specimen and compact tension specimen of 5083 aluminium alloy. Acoustic emission signals emanated during failure of aluminum alloys has been the subject of numerous investigations. Possible sources of AE during deformation have been suggested as the dislocations, fracture of brittle particles and debonding of these particles from the alloy matrix. Fatigue life and penetration behavior of long surface crack can be evaluated quantitatively using K values proposed by authors. The influence of stress ratio on the frequency characteristics of AE signals were investigated.

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Effect of Hydride of the PHWR Pressure Tube on the LBB Evaluation (중수로 압력관의 수화물이 LBB평가에 미치는 영향)

  • Oh, Dong-Joon;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.610-616
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    • 2004
  • The aim of this study was to investigate the hydride embrittlement when the LBB evaluation was carried out for the integrity of PHWR Pressure Tubes. The transverse tensile and CCT toughness tests were performed at three hydrogen concentrations while the test temperatures were changed (RT to 30$0^{\circ}C$). Both the transverse tensile and the fracture toughness tests showed the hydrogen embitterment clearly at RT but this phenomenon was disappeared while the test temperature arrived at 25$0^{\circ}C$. Using the DHC test results, the CCL and LBB time were calculated and compared. The hydride embrittlement at the LBB evaluation made the LBB time short definedly. If the operating temperature, DHCV and LBB deterministic parameters such as A and m were known, LBB time could be estimated without the calculation of CCL.

Stress Corrosion Crack Growth Evaluation in Primary Loop of Nuclear Power Plant (원전 주배관의 응력부식 가상결함 성장에 대한 잔류응력 영향 평가)

  • Yang, J.S.;Park, C.Y.;Yoon, K.S.;Kang, S.Y.;Oho, J.K.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.274-277
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    • 2004
  • The most important mode of subcritical crack growth is primary water stress corrosion crack, which was the reported mechanism from the root cause analysis of the crack in the bimetallic welds. Stress corrosion crack growth evaluations was carried out for several flaw shapes of both axial and circumferential flaws, using the steady-state stresses including residual stresses. This evaluation considered the possibility of additional flaws in the primary loops of nuclear power plant, even though no such flaws have been identified by Ultrasonic Test. Consequently, Results show that the predicted flaw sizes will determine acceptability for continued service and maintenance.

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A Study on Influences of Crack Morphology Variables (균열형상변수의 영향 고찰)

  • Park, Won-Bae;Lee, Young-Shin
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.324-329
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    • 2004
  • In this study, an application of crack morphology variables in the Leak-Before-Break(LBB) evaluation for nuclear piping systems is investigated, including influences on the leakage crack size and crack instability loads. The crack surface roughness and the number of flow turns as a function of the crack opening displacement are applied to LBB evaluations for KSNP pressurizer surge line, for which fatigue and stress corrosion cracking are considered as failure mechanisms. As a result, there would be a significant impact on safety margins to acceptance criteria for the surge line if crack morphology variables are applied additionally to the current regulatory guide without re-analyses for justification of safety factors being applied on the leakage crack size and piping loads for evaluations.

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A Study on the Measurement of Crack Length of Pipe Specimen Using Image Processing (이미지 프로세싱을 이용한 실배관 시험편의 균열 길이 측정에 관한 연구)

  • Kang, Min-Sung;Koo, Jae-Mean;Seok, Chang-Sung;Huh, Yong
    • Journal of the Korean Society of Safety
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    • v.25 no.2
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    • pp.7-11
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    • 2010
  • Difficulties associated with full-scale pipe tests are rather obvious. That is, it is not only difficult to perform them but also very expensive and it requires lots of experience. And the process of the fracture test for the pipe specimen is very difficult and complicated. Because the pipe specimen, the test jig and the test equipment are very large and heavy, it requires lots of costs and times. In this study, to easily perform the fracture toughness test for a pipe specimen, load line displacement data was obtained using the image processing method.

EVALUATION MODEL FOR RESTRAINT EFFECT OF PRESSURE INDUCED BENDING ON THE PLASTIC CRACK OPENING OF A CIRCUMFERENTIAL THROUGH-WALL CRACK

  • Kim, Jin-Weon
    • Nuclear Engineering and Technology
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    • v.39 no.1
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    • pp.75-84
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    • 2007
  • This paper presents a closed-form model for evaluating the restraint effect of pressure induced bending on the opening of a circumferential through-wall crack, which is considered plastic deformation behavior. Three-dimensional finite element analyses with different crack lengths, restraint conditions, pipe geometries, magnitudes of internal pressure, and tensile properties were used to investigate the influence of each parameter on the pressure-induced bending restraint on the crack opening displacement. From these investigations, an analytical model based on elastic-perfectly plastic material was developed in terms of the crack length, symmetric restraint length, mean radius to thickness ratio, axial stress corresponding to the internal pressure, and normalized crack opening displacement evaluated from a linear-elastic crack opening condition. Finite element analyses results demonstrate that the proposed analytical model reliably estimated the restraint effect of pressure-induced bending on the plastic crack opening of a circumferential through-wall crack and properly reflected the dependence on each parameter within the range over which the analytical expression was derived.

Estimating Stress Intensity Factor in Cylindrical Pressure Vessels (원통형 압력용기의 응력확대계수 산출 및 평가)

  • Seok, Han-Gil
    • Korean Journal of Materials Research
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    • v.8 no.4
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    • pp.283-287
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    • 1998
  • 구미와 일본에서는 균열이 실린더벽을 과통하므로서 발생되는 일부누설로 인하여 실린더가 불안전 파괴가 이루어진 후 급속파단으로 전개되는 판당전 누설(Leak Before Break, LBB)를 전제로 한 구조건전성의 확인 시험연구가 널리 수행되고 있다. 본고에서는 Gs-C25 실린더의 구조건전성을 LBB개념의 도입과 파괴역할을 이용하여 평가하였다. 내부압력 80bar일때의 실린더에서 응력확대계수 계산은 구조물의응력확대계수가 극단적으로 큰 디멘젼을 지닌 측균열인 경우에서만 재료의 인성계수 $K_{lc}$ /와 $K_{eff}$ 에 도달된다는 것을 나타내었으며, 반면에 원주균열은 파괴 인성치 $K_{lc-}$$K_{eff-}$ 값까지는 어떠한 경우에도 도달되지 않았다. 구조물의 국부적인 취성파괴는 균열을 함유한 누설로 유도되는 범위에서, "$K_{1}$ 구조물$\geq$$K_{lc}$$K_{eff}$ "의 조건을 만족시에만 발생되며, 이는 축균열이 원주균열보다 훨씬 더 위험하다는 것을 증명한다.는 것을 증명한다.

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Piping Failure Frequency Analysis for the Main Feedwater System in Domestic Nuclear Power Plants

  • Choi Sun Yeong;Choi Young Hwan
    • Nuclear Engineering and Technology
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    • v.36 no.1
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    • pp.112-120
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    • 2004
  • The purpose of this paper is to analyze the piping failure frequency for the main feedwater system in domestic nuclear power plants(NPPs) for the application to an in-service inspection(ISI), leak before break(LBB) concept, aging management program(AMP), and probabilistic safety analysis(PSA). First, a database was developed for piping failure events in domestic NPPs, and 23 domestic piping failure events were collected. Among the 23 events, 12 locations of wall thinning due to flow accelerated corrosion(FAC) were identified in the main feedwater system in 4 domestic WH 3-loop NPPs. Two types of the piping failure frequency such as the damage frequency and rupture frequency were considered in this study. The damage frequency was calculated from both the plant population data and damage(s) including crack, wall thinning, leak, and/or rupture, while the rupture frequency was estimated by using both the well-known Jeffreys method and a new method considering the degradation due to FAC. The results showed that the damage frequencies based on the number of the base metal piping susceptible to FAC ranged from $1.26{\times}10^{-3}/cr.yr\;to\;3.91{\times}10^{-3}/cr.yr$ for the main feedwater system of domestic WH 3-loop NPPs. The rupture frequencies obtained from the Jeffreys method for the main feedwater system were $1.01{\times}10^{-2}/cr.yr\;and\;4.54{\times}10^{-3}/cr.yr$ for the domestic WH 3-loop NPPs and all the other domestic PWR NPPs respectively, while those from the new method considering the degradation were higher than those from the Jeffreys method by about an order of one.

An Engineering Method for Non-Linear Fracture Mechanics Analysis of Circumferential Through-Wall Cracked Pipes Under Internal Pressure (내압이 작용하는 원주방향 관통균열 배관의 비선형 파괴역학 해석법)

  • Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1099-1106
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    • 2002
  • This paper provides engineering J-integral and crack opening displacement (COD) estimation equations for circumferential through-wall cracked pipes under internal pressure and under combined internal pressure and bending. Based on selected 3-D finite element calculations for the circumferential through-wall cracked pipes under internal pressure using the idealized power law materials, the elastic and plastic influence functions for fully plastic J-integral and COD solutions are found as a function of the normalized crack length and the mean radius-to-thickness ratio. These developed GE/EPRI-type solutions are then re-formulated based on the enhanced reference stress method. Such re-formulation not only provides simpler equations for J-integral and COD estimations, but also can be easily extended to combined internal pressure and bending. The proposed equations are compared with elastic-plastic finite element results using actual stress-strain data, which shows overall excellent agreement.