• Title/Summary/Keyword: Layout Improvement

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A Study on Productivity Improvement on Welding Line for Vehicle Fuel Tank using Layout Improvement (레이아웃 개선을 통한 차량용 연료탱크 용접라인의 생산성 향상에 관한 연구)

  • Yoo, Sung-Hee;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.12 no.3
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    • pp.215-221
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    • 2010
  • Many researches and projects are actively implemented in the academic world and industrial world in order to increase the productivity through changing utility layout. Effective layout makes the flow of parts and products go on wheels and helps labor forces and utilities to be used efficiently. In this study, we looked at effect on utility layout change through a case of a company making a fuel tank of vehicle in Korea. Due to the layout improvement, this company could have flowshop system on welding line, so the stock in line was decreased, checking the number of stock became easier than before and it was possible to evaluate exact cycle time per unit. Through not only confirming qualitative effect, but also checking quantitative effect such as UPH(Unit per Hour), we obtained the conclusion that the layout improvement increased the productivity.

A Case Study on Layout Improvement in Medium and Small-Sized Manufacturing Factories (중소 제조 기업의 LAYOUT 개선 사례 연구)

  • Chung, Dae Kwon;Yun, Won Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.4
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    • pp.368-380
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    • 2015
  • This paper deals with a case study of layout design and improvement in medium and small-sized manufacturing factories. The shop layout affects greatly the productivity of manufacturing systems and we introduce some cases in which shop layouts are changed to improve the productivity step by step. Based on case studies, we propose also some guides to improve and design the shop layout in medium and small-sized manufacturing factories.

A New Multi-Stage Layout Approach for Optimal Nesting of 2-Dimensional Patterns with Boundary Constraints and Internal Defects (경계구속 및 내부결함을 고려한 이차원 패턴의 최적배치를 위한 다단계 배치전략)

  • 한국찬;나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3236-3245
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    • 1994
  • The nesting of two-dimensional patterns onto a given raw sheet has applications in a number industries. It is a common problem often faced by designers in the shipbuilding, garment making, blanking die design, glass and wood industries. This paper presents a multi-stage layout approach for nesting two-dimensional patterns by using artificial intelligence techniques with a relatively short computation time. The raw material with irregular boundaries and internal defects which must be considered in various cases of nesting was also investigated in this study. The proposed nesting approach consists of two stages : initial layout stage and layout improvement stage. The initial layout configuration is achieved by the self-organizing assisted layout(SOAL) algorithm while in the layout improvement stage, the simulated annealing(SA) is adopted for a finer optimization.

A study on improvement priority of an automated layout robot (먹매김 시공 자동화 로봇 개선 우선순위 도출 연구)

  • Park, Gyuseon;Kim, Taehoon;Lim, Hyunsu;Cho, Kyuman
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.233-234
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    • 2023
  • Construction robot-based automation can contribute to productivity and quality improvement by replacing manpower in tasks that have simple repetitive properties or require high precision. In this respect, layout work is one of the most effective tasks in introducing robot-based automation technology. The development of a robotic layout system for building structures has recently been promoted in Korea, and a prototype of a marking robot has been produced. However, for commercialization, the technology improvement is required through the analysis of major improvement directions. Therefore, this study aims to derive the improvement priorities of the marking robot based on the evaluation of researchers who participated in the development process. As a result, there was a high demand for improvement in factors such as the robot's precise positioning method and robot size and weight. The results of this study are expected to serve as guidelines for the efficient input of limited resources in the future technology development process.

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A Case Study on the Facilities Layout with FactoryCAD in a Boiler Factory (FactoryCAD를 이용한 보일러 제조업체의 설비배치 사례연구)

  • Sohn, Kwon-Ik;Kim, Sung-Joon;Kim, Wan-Young
    • Journal of Industrial Technology
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    • v.22 no.B
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    • pp.79-88
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    • 2002
  • This paper deals with a case study on the process improvement and the layout design of a boiler factory with FactoryCAD. Firstly, two alternatives of job reallocation are suggested with the understanding of problems in current process. The layout planning for these new alternatives is carried out by simple procedure and the detailed analyses are performed by the aid of FactoryCAD program. The result shows that the new layout plan brings on about 10% reduction of travel distance. The utilization of FactoryCAD program can simplify the process of layout design.

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Overview of Operations Strategy for Service Layout and Statistical Process Control (서비스 배치 및 SPC 운영 전략)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.8 no.6
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    • pp.109-118
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    • 2006
  • This paper proposes service layout strategy considering service characteristics by the use of benchmarking production system such as layout by P-Q chart, improvement tool, automated system, Toyota production system and lean production system. This paper represents operation methodology of statistical process control using control chart for service performance outcomes.

Analysis of the Case on Kitchen Equipment of Hotel Adopted Pattern Systemic Layout Planning(SLP) - Focusing on Cooking Process - (체계적 배치(SLP)기법을 적용한 호텔주방 설비배치의 사례분석 - 조리공정을 중심으로 -)

  • 조성호
    • Culinary science and hospitality research
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    • v.9 no.2
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    • pp.98-114
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    • 2003
  • This paper is written to analyze systematically the varieties of informations about cooking stream procedure on the basis of the basic theory of installation and arrangement such as SLP(Systemic Layout Planning) and to deduce the plan for the device, installation and arrangement suitable to cooking stream procedure. Through the substantial improvement in the modeling of hotel L, the optimization of the capacity of installation and arrangement, and the reduction of food resource stream and its movement and through the analysis of cooking stream procedure by disposing and dividing the main kitchen into three individual ones, the improvement of productivity in comprehensive cookery such as the specialization and equalization of cooking procedure and improvement effect of the price-reduction. Moreover, as for the problem of arrangement of installation, it was displayed that the effect went up to twice through the flexible production-related systems such as the improvement of arrangement, reduction of cooking preparation time, the standardization of cookery.

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A study on the Improvement of Facility Layout in Locomotive Maintenance Workshop (철도차량 정비공장의 설비배치 개선에 관한 연구)

  • 이상설;안도만;강희정
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.49
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    • pp.89-98
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    • 1999
  • The objective of this study is to develop an improved algorithm for layout problems. Computerized facility layout program was also applied to solve the layout problem in locomotive maintenance workshop. The current facility layout is structured in the large space without considerations of many variable factors. For this reason, effectiveness of layout results in loss on effective space utility. This study is to develop an algorithm in the consideration of importance weight and desirable shape of specific department in the computerized layout planning and quantitative relationship rating between each department was used. Standard process duration of locomotive maintenance workshop was used to select the main activities of locomotive maintenance work. This study could generate more efficient facility layout design to reduce the number of movement frequency and travel distance in maintenance workshop.

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A Computerized Model Development for Plant Layout Planning and Economic Analysis (컴퓨터를 이용한 공장설계 및 경제성 분석 Model 개발연구)

  • 이상도;김정자;송서일;하정진;이상원;서순근;박구현;정중희
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.6 no.8
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    • pp.1-11
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    • 1983
  • This study is consists of two parts. First, we analyzed two construction algorithms; CORELAP( Computerized Relationship Layout Planning) and ALDEP (Automated Layout Design Program). And we made a New Relationship Layout Planning overcoming the defaults of CORELAP and ALDEP. Second, we described the only improvement algorithm CRAFT(Computerized Relative Allocation of Facilities Technique). And we modified the CRAFT, which is considering the economic evaluation.

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Improvement Approach on the Plant Layout Based on Tabu Search (Tabu 탐색 기법을 활용한 개선적 공장 설비배치)

  • Kim, Chae-Bogk
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.6 no.6
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    • pp.469-477
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    • 2016
  • This study develops an approach to assign numbers of facilities (rectangular shape) in a given plant and compares the test results by proposed approach with those by approaches in the literature. An improvement approach is proposed to minimize material handling cost given initial layout. Like popular heuristic approaches, the developed heuristic approach employs interchange routine to improve material handling cost in current layout. Horizontal interchange and vertical interchange procedures are applied to obtain better solution. Also, it is possible to rotate facility layout when the sizes of both facilities are same. However, the proposed approach generates good solutions without shape distortion. That means the shape of facilities remains rectangle in the final solution. In addition, the improve approach can find global optimal solution from local optimal solution by applying Tabu search technique. Based on 25 test problems in the literature, we obtained better solutions than other facility layout approaches in the literature when there are many facilities.