• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.807-812
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• 2011

Fuel-side cold-flow tests were performed on the technology demonstration model of a 75 ton-class liquid rocket engine combustion chamber for the first stage of the Korea space launch vehicle II. Pressure drop in the cooling channels of the combustion chamber was measured by changing fuel mass flow rate through a pressure regulating system. Pressure drop in each segment of the chamber could be obtained and a lot of pressure drop was caused by high flow velocity in the nozzle throat segment. The accuracy of a hydraulic analysis method for calculating a pressure loss in cooling channels could be verified by applying it to the cold-flow test conditions.

• Journal of Advanced Navigation Technology
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• v.24 no.2
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• pp.134-141
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• 2020

Telemetry system is a communication system that measures and transmits various signals in the aircraft to the ground for collecting and monitoring flight data during the development of unmanned air vehicle and satellite launch vehicles. With the recent development of wireless communication technology, it is becoming important to apply encryption of telemetry system to prepare with security threats that may occur during flight data transmission. In this paper, we suggested and implemented the application method of ARIA-256, Korean standard encryption algorithm, to apply encryption to telemetry system. In consideration of the block error propagation and the telemetry frame characteristics, frame is encrypted using the CTR mode and can apply the Reed-solomon codes recommended by CCSDS. ARIA algorithm and cipher frame are implemented in FPGA, and simulation and hardware verification system confirmed continuous frames encryption.

• Korean Chemical Engineering Research
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• v.54 no.3
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• pp.360-366
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• 2016

The Propulsion Test Facilities for the development of Korea Space Launch Vehicle-II are being built, some test facilities are completed and various combustion tests are running. The Propulsion Test Facilities consists test-stand, which carries out tests for engine development model, and various sub-systems and vessels containing LOX and Jet A-1 as propellant. There are always risks of fire and explosion at the test-stand since engine development model is conducted at test-stand with real combustion test with very high pressure, mixed propellant and high energy. In this paper, in order to establish the consequence analysis and risk reduction measures in the Propulsion Test Facilities, followings are considered. 1) a propellant leak accident scenario is assumed in test-stand. 2) TNT equivalent model equation based on blast wave of the explosion was used to analyze blast overpressure and impacts. Also, technical, systematic and managemental measure is described to ensure risk reduction for propulsion test facility.

• Tribology and Lubricants
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• v.36 no.2
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• pp.75-81
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• 2020

In this paper, we present an experimental investigation of the leakage and endurance performances of mechanical face seals in a 75-tonf turbopump for the Korea Space Launch Vehicle II first-stage engine. A mechanical face seal is used between the fuel pump and turbine to prevent mixing of the fuel and turbine gas. However, excessive leakage occurs through the carbon attached to the mechanical face seal bellows. To reduce this leakage, we redesign the mechanical face seal such that the contact area between the fuel and carbon is reduced, height of the carbon nose is reduced, and stiffness of the bellows is increased. Then, we conduct static and dynamic leakage tests and endurance tests to compare the performances of the original and modified mechanical face seals. The investigation of the leakage of the old and new mechanical face seals confirms that the leakage performance is significantly improved, by 80%, in the new design in comparison with the old design. The endurance tests demonstrate that the average wear rate of carbon in the new mechanical face seal is 0.1094 ㎛/s. The service lifetime is predicted to be 4,200 s, which is 28 times greater than the requirement. Finally, we present a new mechanical face seal in a 75-tonf turbopump, and perform a validation test in the real-propellant test facility at the NARO Space Center. Based on the test results, we can confirm that the modified mechanical face seal works well under real operating conditions.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2003.10a
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• pp.141-144
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• 2003

In this paper, to satisfy the temperature requirement of turbopump-inlet condition, the cooling of cryogenic propellant is performed at the simulated suction-line of the Launch Vehicle. The cooling method is by using Gas helium injection. This study investigates the effect of helium injection on the liquid nitrogen which simulates the liquid oxygen. By using helium injection, the subcooling of liquid nitrogen can be achieved within four minute when the ratio of gas volume flowrate to the volume of L$N_2$ is approximately v/v$_{L}$≒0.8min$^{-1}$ . .

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.05a
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• pp.14-17
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• 2008

A poppet type shutoff valve under the pneumatic control has been adapted for the MOV (Main Oxidizer shutoff Valve) for KSLV (Korea Space Launch Vehicle). The MOV controls the supply of liquid oxygen into the combustion chamber just by opening and shutting operations. The poppet part of the poppet valves is usually connected with the piston, but on the other hand that of the MOV is separated and just contacted with the piston in order to secure the flexibility of the valve design. For the prevention of the collision with valve body by an undesirable movement of the piston part, it is necessary to evaluate the force during the valve closing. The analysis of the force balance of the MOV at the moment of the valve closing have been performed and some important design parameters for the force balance control have been introduced.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.335-338
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• 2009

The process of charging an oxidizer in the liquid propellant rocket can divide into the cooling of the oxidizer tank, the high flow charge, the small flow charge, and the replenishment charge for the correction of temperature. The oxidizer of the Naro(KSLV-I) first stage uses the liquid oxygen. And the flow rate and the temperature specification corresponding to each charge mode are presented for the requirement. The flow throttling valve and heat exchanger are installed in the oxidizer filling system in order to satisfy this kind of the flow rate and temperature requirement specification. In this research, by using the Flowmaster which is a commercial one-dimension thermo-fluidic analysis program, one dimensional flow system analyses was performed to predict the exact flow rate at each specific mode. Also, the flow rate correction sensitivity of the flow control valves was analytically determined to satisfy the flow condition refinement at each mode within the limited certification test.

• Aerospace Engineering and Technology
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• v.11 no.2
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• pp.33-38
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• 2012

A LEO Satellite performs automatic initial operations by FSW after separation from a launch vehicle. After initial operation by FSW is finished, preparation for normal operation is performed by ground during bus initial activation and checkout phase. First of all, we check state of health of the satellite including solar array deployment status. After then, each unit of spacecraft bus is activated and checked. After activation and checkout of every units used for normal operation, we check maneuver performance for imaging mission and orbit maintenance performance. Because the Bus IAC is performed during limited ground contact time, every detailed procedure must be designed considering ground contact. Therefore, the Bus IAC procedure is separated into several parts based on ground contact duration. In addition, the procedures for every possible operation including expected situation as results of IAC procedures and unexpected contingency situation must be prepared. The contingency operation is also designed based on ground contact duration. The LEO satellite was successfully launched and the Bus IAC was successfully performed. In this paper, we explain design concepts and execution results of Bus IAC.

• Aerospace Engineering and Technology
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• v.11 no.2
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• pp.49-56
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• 2012

LEO Satellite performs the operations and missions by FSW(Flight Software) after separation from a launch vehicle. Many of the operations by FSW are automatically conducted by the algorithms of FSW. In the case of the IAC(Initial Activation and Checkout) operations, a mission scheduling, an orbit transition, etc, however, a decision and a control of the satellite operators or manufacturers are required in order to operate the satellite safely. For this, the wireless communication channel between a satellite and a ground station should be prepared to receive telemetries and to transmit tele-commands for controlling FSW properly. Therefore, the verification of the interface between KOMPSAT-3 and a ground station is essential. This verification test is named the satellite end-to-end test. In this paper, we show the design process of the satellite end-to-end test and test results.

• The Journal of Korean Institute of Electromagnetic Engineering and Science
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• v.25 no.3
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• pp.311-318
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• 2014

Electromagnetic compatibility(EMC) performance of the first Korea space launch vehicle(KSLV-I) should be ensured and verified in order to guarantee the normal operation among the spacecraft, ground facilities which are installed in the space center, and other wireless communication networks. For the purpose of the EMC performance verification, pertinent EMC test specifications, methods, and procedures for both the subsystems and the system should be established in consideration of operational properties and electromagnetic environmental effects. And it is required to maintain and control the EMC properties consistently in accordance with the determined specifications up to the program closing phase. In this paper, sequential management work conducted during the overall development process of the KSLV-I is explained, and not only the phased EMC test plan for each model of the KSLV-I and its subsystem but also test method, specification, and results of the verification tests are presented. And also, multipaction analysis results are presented.