• Title/Summary/Keyword: Laser texturing

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Tribological performance of the laser surface treated CrZrSiN thin films

  • Kim, DongJun;La, JoungHyun;Lee, SangYul
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.141-142
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    • 2012
  • Recently, surface texturing by atmospheric laser processing has been received lots of attention to improve the tribological performance of various surfaces and this laser texturing of surfaces could be considered in a large extent to improve tribological performance of PVD coated surface. Surface texturing could be performed by various manufacturing techniques such as indentation with hard materials, ion etching, abrasive jet machining, lithography, and Laser Surface Texturing (LST). Out of all these techniques, however it is generally accepted that laser surface texturing (LST) by atmospheric laser processing offers the most promising process as LST is very fast, environmentally-friendly, easy to control the shape and size of the microdimples. In this work various preliminary experimental results from the laser texturing on the PVD-coated steel substrate will be presented. Our results indicated that laser texturing definitely affect the tribological performance of the surfaces and the size as well as pattern type of laser texturing are one of the key factors. From the wear tests against an alumina counterpart ball at room temperature under oil-lubricated condition, laser surface texturing on the CrZrSiN films reduced the friction coefficients by approximately more than 5 times in the case of narrow patterned surfaces.

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Laser texturing on the surface for improvement of multi-crystalline solar cells (다결정 태양 전지 효율 향상 위한 Laser 표면 texturing)

  • Kim, Tae-Hoon;Kim, Sun-Young;Ko, Ji-Soo;Park, Hyun-Ho;Kim, Kwang-Ryul;Jo, Chang-Hyun;Shin, Sung-Wook;Choi, Byoung-Deog
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.364-364
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    • 2009
  • The solar cell is in the spotlight as a future green energy source. In the solar cells based on silicon wafer, the improvement of efficiency is one of crucial issues. One of techniques for high efficiency is texturing on the surface of solar cells. We studied the laser texturing on the surface of multi-crystalline silicon solar cells. The laser texturing followed by chemical etching is adequate for the multi-crystalline structure which have random crystallographic directions. We used the fiber laser for texturing and the SiNx as a masking layer for etching process. We investigated the shapes of holes for texturing in the various laser power conditions and analyzed the holes after removal of thermal damages caused by laser ablation through a 3D profiler.

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Fiber Laser를 이용한 다결정 태양전지 Surface Texturing

  • Kim, Tae-Hun;Kim, Seon-Yong;Go, Ji-Su;Park, Hong-Jin;Kim, Gwang-Yeol;Choe, Byeong-Deok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.270-270
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    • 2009
  • The surface texturing technology is one of the methods to improve the efficiency of crystalline silicon solar cell. This process reduced the reflectance at the surface by the so-called double bounce effect and increased the light trapping. Among these surface texturing technology, the laser texturing is effective for multi-crystalline silicon solar cells which have random crystallographic directions. We investigated the characteristics of laser processing on the surface of the multi-crystalline silicon solar cells using the fiber laser.

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Microbump formation during laser texturing of glass substrates (유리기층의 레이저 텍스쳐링에 의한 미소융기의 형성)

  • 김동식;오부국
    • Laser Solutions
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    • v.4 no.3
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    • pp.40-44
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    • 2001
  • Microbump formation during CO$_2$ laser texturing of glass substrates is examined in this paper. Experimental results show that different bump shapes (dome-shaped, with a central dimple, and with a peripheral rim) are generated depending on the laser fluence. A theoretical model for the process is suggested based on thermoelastic behavior but limited only to the dome-shaped bump. The dimensions (maximum height and base area) of the bump shows a logarithmic dependence on laser fluence as expected from the theory. Numerical computation reveals that the effect of thermal diffusion is not negligible for relatively long laser pulses.

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Analysis of the High Formability of Automotive Steel Sheets by the Surface Texturing Effect (자동차용 강판의 표면 텍스처링 효과에 따른 고성형성 연구)

  • Yoon, Seung-Chae;Lyo, In-Woong;Cho, Min-Haeng
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.8-12
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    • 2012
  • This study aims to analyze the formability property of surface texturing processed automotive steel sheet for improving the sheet forming property. In the paper, the effect of cavities fabricated using the laser surface texturing technique on automotive high strength steel sheets was studied. The frictional behavior of the sheet drawing is a function of interface parameters such as sheet surface roughness, holding force, contact pressure, etc. For these reasons, automotive steel researchers want to optimize the surface topography of automotive steel sheets in order to enhance the formability. Therefore, this study presents the behavior of deformation of a laser surface texturing steel sheet by considering the frictional operation during the deep drawing process.

A study of Frictional Behavior of SCM415 Steel as a Function of Density of Micro Dimples (미세 딤플의 밀도에 따른 SCM415강의 마찰 거동 연구)

  • Cho, Min-Haeng;Lee, Seung-Hyuk;Park, Sang-Il;Lyo, In-Woong
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.311-316
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    • 2010
  • Surface texturing of micro dimple or pore-shaped pattern was prepared using a fiber laser system. Surface texturing was designed to have a square pattern with a particular pitch distance for each corresponding density of 5, 10, 20, and 30%. Thermal damages such as bulges and burrs formed during laser irradiation were observed around the dimples. Thermal damages were later removed by lapping using alumina particles of $0.3{\mu}m$ in diameter. Oscillating friction tests were performed against heat-treated high speed steels under lubricated condition. The lubricant used was SAE 5W-30 automotive engine oil. Normal contact pressure and oscillating frequency was 0.28 MPa and 20 Hz, respectively. The tests were continued for 20 minutes, and friction plots were recorded for examination. Results revealed that the coefficient of friction was lowered regardless of texturing density. Moreover, the lowest coefficient of friction was obtained for 10% density texturing. It is attributed to increased lubricity due to the introduction of surface texturing. In addition, it is concluded that the optimum texturing density and pattern must be found for the best lubricity and low friction.

Study on laser texturing process for fabrication of high efficiency solar cell (고효율 태양전지 제작을 위한 레이저 텍스쳐링 연구)

  • Ko, Ji-Soo;Jeong, Han-Wook;Gong, Dae-Yeong;Lee, Won-Baek;Kim, Kwang-Ryul;Shin, Sung-Wook;Park, Hong-Jin;Choi, Byoung-Deog
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.143-146
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    • 2009
  • One of the most important issues of crystalline silicon solar cell is minimizing reflectance at the surface. Laser texturing is an isotropic process that will sculpt the surface of a silicon wafer, regardless of its crystallographic orientation. We investigated surface texturing process using Nd-YAG laser ($\lambda$=1064 nm) on multi-crystalline silicon wafer. Removal of slag formed after the laser process was performed using acid solution (HF : $HNO_3$ : $CH_3COOH$ : DI water). The reflectance and carrier lifetime of the samples were measured and analyzed using UV-Vis spectrophotometer and carrier lifetime tester. It was found that the minimum reflectance of the samples was 16.39% and maximum carrier life time was $21.8\;{\mu}s$.

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LASER TEXTURING PROCESS FOR THE STRIP CASTING ROLL (스트립 캐스팅 공정 및 레이저를 이용한 롤 표면처리 방법)

  • Kim, Y.H.;Joo, M.G.;Park, C.M.;Choi, J.T.;Lim, Choong-Soo;Uh, Ji-Ho
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2383-2385
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    • 2001
  • Laser texturing process for the strip casting-roll is investigated and is realized using PC system and Argon Ion Laser. This laser system can imprint any dimple of patterns on the roll-surface with the resolution of ${\mu}m$ unit.

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Die Surface Texturing by Femtosecond Laser for Friction Reduction (펨토초레이저를 이용한 알루미늄 성형다이의 미세가공에 관한 연구)

  • Choi, Hae-Woon;Shin, Hyun-Myung
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.57-63
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    • 2009
  • Interface friction in blanking dies, cold forging and extrusion of aluminum alloys is a major cause of inefficient process. This paper describes an investigation of femtosecond laser texturing for reduction of interface friction on sliding surfaces in forming process. Femtosecond direct writing technology was used to fabricate a laser micro-machined die and to create microgroove patterns with varying size and density on metal forming dies. A systematic approach to find the optimum parameters and computer simulation comparison of friction coefficients are provided to study the relation of friction coefficients and die profiles. In metal forming tests, the effectiveness of various laser-machined patterns for enhancing interface lubrication is determined.

Evaluation of Lubrication Performance by Laser Texturing Surface Treatment Patterns through Ring Compression Tests (링 압축 시험을 이용한 레이저 텍스처링 표면처리 패턴별 윤활성능 평가)

  • J. S. Choi;W. J. Song
    • Transactions of Materials Processing
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    • v.33 no.4
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    • pp.291-300
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    • 2024
  • To compare the lubrication performance improvement of different laser texturing surface treatment patterns, ring-shaped specimens were prepared by processing line and dot patterns using a fiber laser device. Ring compression tests were conducted to compare the reduction rates of the inner diameter corresponding to the same height reduction of the specimens. Laser processing conditions were set to create patterns with a depth of 9㎛ and a width of 45㎛. Ring specimens were processed with varying spacings between dots and lines. The forging lubricant TECTYL FORM CF 351S was uniformly applied to the upper and lower compression tools, and the rings were compressed by 40% using a hydraulic press, after which the inner diameter was measured. The comparison of inner diameter reduction rates indicated that pattern processing improves lubrication performance, with line patterns being more effective than dot patterns in enhancing lubrication performance.