Browse > Article

Die Surface Texturing by Femtosecond Laser for Friction Reduction  

Choi, Hae-Woon (Department of Mech. And Automotive Eng., Keimyung Univ.)
Shin, Hyun-Myung (Department of Mech. And Automotive Eng., Keimyung Univ.)
Publication Information
Abstract
Interface friction in blanking dies, cold forging and extrusion of aluminum alloys is a major cause of inefficient process. This paper describes an investigation of femtosecond laser texturing for reduction of interface friction on sliding surfaces in forming process. Femtosecond direct writing technology was used to fabricate a laser micro-machined die and to create microgroove patterns with varying size and density on metal forming dies. A systematic approach to find the optimum parameters and computer simulation comparison of friction coefficients are provided to study the relation of friction coefficients and die profiles. In metal forming tests, the effectiveness of various laser-machined patterns for enhancing interface lubrication is determined.
Keywords
Femtosecond Laser; Micropattern; Surface Texturing;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Richter, K. and Bart G., "Excimer laser treatment of engine bearing surfaces such as cylinders," General Motors, United States Patent, No. 5072092, 1991
2 Chichkov, B., Momma, C., Nolte, S., Alvensleben, F. and Tunnermann, A., "Femtosecond, picosecond and nanosecond laser ablation of solids," Applied Physics A: Materails Science & Processing, Vol. 63, No. 2, pp. 109-115, 1996   DOI   ScienceOn
3 Barber, G., Gao, H. and Tung, S., "Experimental study on the friction characteristics of lasertex steel sheets during metal forming process," TribologyTrans., Vol. 48, No. 2, pp. 245-249, 2005   DOI   ScienceOn
4 Farson, D., Choi, H., Lu, C. and Lee, L., "Femtosecond laser bulk micromachining of microfluid channels in poly(methylmethacrylate)," Journal of Laser Applications, Vol. 18, No. 3, pp. 210-215, 2006   DOI   ScienceOn
5 Herbst, L., Lindner, H. and Hoult, T., "An Important Novel Application for Excimer lasers in the Automotive industry," Proc. of ICALEO, 2004
6 Geiger, M., Popp, U. and Engel, U., "Excimer Laser Micro Texturing of Cold Forging Tool Surfaces-Influence on Tool Life," Annals of the ClRPManufacturingTechnology, Vol. 51, No. 1, pp. 231-234, 2002   DOI   ScienceOn
7 Etsion, I., "State of the Art in Laser Surface Texturing," J. of Tribology, No. 127, Issue 1, pp. 248-253, 2005   DOI   ScienceOn
8 Bay, N., "Cold forging of aluminium-state of art," J. Mater. Proc. Tech., Vol. 71, No. 1, p. 76, 1997   DOI   ScienceOn