• Title/Summary/Keyword: Laser Cladding

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Numerical Simulation considering Latent Heat Effect for Laser Cladding Process (잠열을 고려한 레이저 클래딩 공정의 수치해석)

  • Zhao, Guiping;Si, Ho-Mun;Jo, Jong-Du;Kim, Jae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.134-147
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    • 2001
  • Laser cladding process accompanies phase transformations from melting (on heating) through solidifying (on cooling) at the same time within a small material volume and to final solid phase. The phase transformations are not reversible, but an irreversible thermodynamic process; they accompany either absorption or release of thermal energy (referred to latent heat) during transformation. Yet, most analyses on materials processed by laser as a heat source have been performed on models of neglecting the latent heat in the process and those did not Justify the simplification. With literatures on the laser material process, we have not place an answer to how little the assumption affects on analyses. This led us to our current study: the effects of latent heat on thermo-mechanical analysis. To this end, we developed a fairly accurate program accommodating an algorithm for enforcing the latent heat whenever necessary and ran it combining with ABAQUS$^{TM}$. The simulation techniques we used in this study were verified by directly comparing our prediction with experimental publications elsewhere; our numerical results agreed accurately with the experiments. On the effects of the latent heat, we performed two alternatives about considering the latent heat in analysis, and compared each other. As a result, we found that more accurate conclusions might come out when considering the latent heat in process analyses.s.

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Thermo-optic Characteristics of Micro-structured Optical Fiber Infiltrated with Mixture Liquids

  • Wang, Ran;Wang, Yuye;Miao, Yinping;Lu, Ying;Luan, Nannan;Hao, Congjing;Duan, Liangcheng;Yuan, Cai;Yao, Jianquan
    • Journal of the Optical Society of Korea
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    • v.17 no.3
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    • pp.231-236
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    • 2013
  • We present both theoretically and experimentally the thermo-optic characteristics of micro-structured optical fiber (MOF) filled with mixed liquid. The performance of MOF depends on the efficient interaction between the fundamental mode of the transmitted light wave and the tunable thermo-optic materials in the cladding. The numerical simulation indicates that the confinement loss of MOF presents higher temperature dependence with higher air-filling ratios $d/{\Lambda}$, longer incident wavelength and fewer air holes in the cladding. For the 4cm liquid-filled grapefruit MOF, we demonstrate from experiments that different proportions of solutions lead to tunable temperature sensitive ranges. The insertion loss and the extinction ratio are 3~4 dB and approximate 20 dB, respectively. The proposed liquid-filling MOF will be developed as thermo-optic sensor, attenuator or optical switch with the advantages of simple structure, compact configuration and easy fabrication.

Multi-kW Fiber Laser Applications (고출력 Fiber Laser Applications)

  • Han, Yu-Hui
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.80-81
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    • 2005
  • 그동안 고출력 레이저에는 CO2 Laser, LPSSL, DPSSL 등이 주로 사용되어 왔다. 최근에는 Fiber Laser가 좋은 빔특성을 가지면서 10kW이상의 고출력이 가능해 큰 주목을 받고 있다. 고출력 레이저는 매질의 냉각문제가 가장 큰 관건인데, Fiber Laser는 수백 ${\mu}m$의 지름을 가진 수십m 길이의 공진기 형태를 띠어 부피 대비 냉각면적이 가장 크다고 할 수 있다. EDFA 둥 광통신을 위해 개발되었던 다이오드 레이저들이 Fiber Laser쪽으로 전용되고, Side Cladding pumping 방법의 실용화, 다이오드레이저 펌핑 광과 광섬유사이의 커플링 방법이 개발되면서 고출력 Fiber Laser 개발이 급속히 이루어졌다. Fiber Laser는 시스템의 부피가 매우 작아질 뿐만 아니라 유지관리 비용이 거의 들어가지 않는다는 장점을 가진다. 현재 단일모드(single-mode) 로는 300W의 출력이 가능하고, 이들을 결합하여10kW 이상의 고출력 Fiber Laser 제품이 나오고 있다. 높은 효율의 레이저발진을 하면서 고출력의 좋은 빔특성을 가지기 때문에 기존의 고출력 레이저용접 및 절단 응용분야에 큰 관심을 불러일으키고 있다.

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Manufacturing of Ni-Cr-B-Si + WC/12Co Composite Coating Layer Using Laser Cladding Process and its Mechanical Properties (레이저 클래딩 공정을 이용한 Ni-Cr-B-Si + WC/12Co 복합 코팅층의 제조 및 기계적 특성)

  • Ham, Gi-Su;Kim, Chul-O;Park, Soon-Hong;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.24 no.5
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    • pp.370-376
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    • 2017
  • In this study we manufacture a Ni-Cr-B-Si +WC/12Co composite coating layer on a Cu base material using a laser cladding (LC) process, and investigate the microstructural and mechanical properties of the LC coating and Ni electroplating layers (reference material). The initial powder used for the LC coating layer is a powder feedstock with an average particle size of $125{\mu}m$. To identify the microstructural and mechanical properties, OM, SEM, XRD, room and high temperature hardness, and wear tests are implemented. Microstructural observation of the initial powder and LC coating layer confirm the layer is composed mainly of ${\gamma}-Ni$ phases and WC and $Cr_{23}C_6$ carbides. The measured hardness of the LC coating and Ni electroplating layers are 653 and 154 Hv, respectively. The hardness measurement from room up to high temperatures of $700^{\circ}C$ result in a hardness decrease as the temperature increases, but the hardness of the LC coating layer is higher for all temperature conditions. Room temperature wear results show that the wear loss of the LC coating layer is 1/12 of the wear level of the Ni electroplating layer. The measured bond strength is also greater in the LC coating than the Ni electroplating.

High-temperature oxidation behaviors of ZrSi2 and its coating on the surface of Zircaloy-4 tube by laser 3D printing

  • Kim, Jae Joon;Kim, Hyun Gil;Ryu, Ho Jin
    • Nuclear Engineering and Technology
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    • v.52 no.9
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    • pp.2054-2063
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    • 2020
  • The high-temperature oxidation behavior of ZrSi2 used as a coating material for nuclear fuel cladding was investigated for developing accident-tolerant fuel cladding of light water reactors. Bulk ZrSi2 samples were prepared by spark plasma sintering. In situ X-ray diffraction was conducted in air at 900, 1000, and 1100 ℃ for 20 h. The microstructures of the samples before and after oxidation were examined by scanning electron microscopy and transmission electron microscopy. The results showed that the oxide layer of zirconium silicide exhibited a layer-by-layer structure of crystalline ZrO2 and amorphous SiO2, and the high-temperature oxidation resistance was superior to that of Zircaloy-4 owing to the SiO2 layer formed. ZrSi2 was coated on the Zircaloy-4 tube surface using laser 3D printing, and the coated tube was oxidized for 2000 s at 1200 ℃ under a vapor/argon mixture atmosphere. The outer surface of the coated tube was hardly oxidized (10-30 ㎛), while the inner surface of the uncoated tube was significantly oxidized to approximately 300 ㎛.

Analysis of Lateral-mode Characteristics of 850-nm MQW GaAs/(Al,Ga)As Laser Diodes (850 nm GaAs/AlGaAs MQW LD의 Lateral-mode 특성 연구)

  • Yang, Jung-Tack;Kwak, Jung-Geun;Choi, An-Sik;Kim, Tae-Kyung;Choi, Woo-Young
    • Korean Journal of Optics and Photonics
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    • v.32 no.2
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    • pp.55-61
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    • 2021
  • The lateral-mode characteristics of 850-nm GaAs/(Al,Ga)As multiple-quantum-well laser diodes and their influence on the kinks in output optical power are investigated. For the investigation, self-consistent electro-thermal-optical simulation and measurement of fabricated devices are used. From this investigation, the optimal P-cladding thickness that provides single-lateral-mode operation is determined, so that high beam quality can be achieved even at high output powers.