• Title/Summary/Keyword: Ladle

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The Status of Accident and Prevention Measures for Ladles (래들에 의한 재해발생 실태와 예방대책)

  • Choi, Seung Ju;Shin, Woon Chul
    • Journal of the Korea Safety Management & Science
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    • v.16 no.3
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    • pp.201-207
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    • 2014
  • This study is aimed to improve safety of ladle in the metal products manufacturing industry. Burns may occur from spills, spatters or eruptions of hot metal from ladles during pouring or transporting. According to the statistics of occupational accidents about the ladle, many victims were exposed to or contacted with extreme temperatures. The many fatal injuries occurred as a result of unexpected discharging of molten metal due to tipping over ladles. To prevent ladles from turning over, the trunnion axis shall be located below the center of gravity of the ladle at all operating condition. For this purpose, the equation is proposed to calculate the minimum location of a trunnion axis for definite static stability when tilting.

A Study on the Bubble Behavior in the Vertical-upward Gas Injection (수직상향 기체주입시 기포거동에 관한 연구)

  • Seo, Dong-Pyo;Oh, Yool-Kwon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.712-716
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    • 2003
  • In the present study, the gas injection system based on air-water model was designed to investigate the behavior characteristics of bubbles injected into a ladle. The parameters such as gas volume fraction and bubble rise velocity were exprementally measured in a gas-liquid flow region. To measure gas volume fraction, an electo-conductivity probe was used and bubble rise velocity was obtained by a high speed CCD camera. Gas volume fraction was symmetric to the axis of nozzle secured on the bottom of a ladle. The bubble rise velocity was calculated for two different experimental conditions. That is, gas flow conditions were following two case: 1) Q = $0.63{\times}10^{-4}$ $m^{3}/s$, 2) $1.26{\times}10^{-4}$ $m^{3}/s$. As a gas injected into the liquid ladle, the liquid-phase region is circulated by bubbles' behavior. The bubble rise velocity was influenced of the circulation flow of liquid phase. As a result, the bubble rise velocity was appeared higher middle region of ladle than near the nozzle.

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Analyzing Refractory Bricks of Ladles using Infrared Images (열화상 영상을 이용한 래들의 내화물 열화도 분석)

  • Lee, Sang Jun;Jeon, Yong-Ju;Kim, Sang Woo
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.291-300
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    • 2015
  • In the steel manufacturing process heat-endurance deterioration of a ladle used to cause a big accident. In this paper, an infrared imaging system and image analyzing procedure are proposed for inspecting refractory bricks of a ladle. The proposed algorithm contains following three parts: two-stage image selection procedure, reference point detection, and analysis of heat-endurance deterioration. Experiments were conducted with real data from a steel plant and detailed configuration of infrared imaging system was presented.

Thermal Stress Analysis of Refractory of VOD Ladle Using Finite Element Method (유한요소법을 이용한 VOD Ladle 내화물의 열응력 해석)

  • 이순욱;조문규;임종인;함경춘;배성인;송정일
    • Journal of the Korean Ceramic Society
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    • v.38 no.2
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    • pp.193-198
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    • 2001
  • 유한요소법을 이용하여 STS VOD 래들에서 내장 내화물의 재질 및 back filler의 시공 위치에 따른 열응력을 수행하였다. 불소성 내화물의 경우 높은 열전도율에 의해 가동면과 배면(back face)간의 온도구배가 소성품에 비해 감소하였으며 탄성계수도 낮아 발생되는 열응력이 2~4배 낮았다. Back filler는 dolomite 내화물의 열간 팽창을 흡수하기 위해 시공하는 것으로, 상대적으로 낮은 열전도율을 가지고 있기 때문에 back filler의 내부와 외부에 급격한 온도구배가 발생된다. 결과적으로 래들의 내부는 고온을 유지하여 내화물이 팽창이 되고, 외부는 온도가 낮아지므로 수축되어 열응력이 증가하였다.

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A Revision of Bubble Size of Ladle Hot Images by Mode Method (모드법에 의한 Ladle 열영상의 버블크기 보정)

  • Kim, Tae-Soo;Chun, Joong-Chang
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.561-564
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    • 2008
  • 본 논문에서 제안하는 버블(Bubble) 크기 보정 기법은 영상의 히스토그램의 모드법에 의한 최적의 임계값을 결정함으로써 버블의 크기를 정확하게 측정하는 기술이다. 제안하는 기술은 Ladle 탕면을 관측할 수 있는 CCD 카메라에 의한 측정시스템을 구현하며, 관측된 영상으로부터 방면거리, 버블크기 등을 알고리듬에 의해 구하여 탕의 용강 성분을 제어하기 위한 데이터를 제공하기 위하여 전송하게 된다. 본 논문에서 제안한 기법을 적용하여 실험한 결과 기존의 알고리듬에 의한 단순한 계산 및 히스토그램의 중간치 계산에 의한 결과와 비교하여 0.9%의 오차범위에서 개선된 버블크기를 얻을 수 있었다.

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Characteristics of Pyrophyllite Aggregate fired at Low Temperature(II) (저온소성 납석질 벽돌의 특성에 관한 연구(저온소성 ladle용 벽돌의 개발연구 제이보))

  • 지응업;한기성;최상욱
    • Journal of the Korean Ceramic Society
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    • v.12 no.2
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    • pp.3-9
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    • 1975
  • The continuous grading method of pyrophyllite particles was adopted to prepare the refractories for ladle. The optimum conditions of fabrication adjusting the binders, the amount of water, the forming pressure and the firing temperature were investigated. The various properties, such as strength, density, porosity, thermal shock, corrosion resistance to slag were measured and compared with properties of ladle bricks presently used at local steel plants. The specimen studied in the present investigation showed a rather superior properties to theconventional product available locally.

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Strength Properties of Calcium-aluminate based Foamed Concrete according to Replacement Ratio of GGBFs (고로슬래그 혼입율에 따른 CA계 기포콘크리트의 강도특성)

  • Yu, Jae-Seong;Choi, Sun-Mi;Choi, Hong-Bum;Li, Mao;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.39-40
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    • 2016
  • The aim of this research was evaluating strength characteristics of foamed concrete using Ladle Furnace slag with GGBFs. For all mixtures, because of the early setting and strength development, it was possible to deform the formwork and measure the compressive strength within 3 hours.

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