• Title/Summary/Keyword: LED PCB

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Temperature Analysis of LED Module which used Metal PCB (Metal PCB를 이용한 LED Module 열 해석)

  • Choi, Keum-Yeon;Eo, Ik-Soo;Suh, Eui-Suk
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1605_1606
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    • 2009
  • 본 논문은 LED조명기구 방열설계의 열해석에 관한 것으로서 메탈 PCB에 Chip LED를 배치하여 COMSOL Multiphysics로 시뮬레이션한 결과 LED와 PCB의 경계면 온도는 약 $80^{\circ}C$이며, PCB의 바닥면까지는 약 $50^{\circ}C$까지 변화함을 검증 하였으며, 결과적으로 실 제작의 근사치에 가까운 방열설계가 가능함이 확인되었다.

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Analysis of Thermal Properties in LED Package by Via hole of FR4 PCB (FR4 PCB의 Via-hole이 LED 패키지에 미치는 열적 특성 분석)

  • Lee, Se-Il;Lee, Seung-Min;Park, Dae-Hee
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.12
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    • pp.57-63
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    • 2010
  • The efficiency of LED package is increasing by applying the high power, and a existing lighting is changing as the LED lighting. However, many problems have appeared by heat. Therefore, in order to solve thermal problems, LED lighting is designing in several ways, but the advantages of LED lighting is fading due to increase the prices and volumes. In this study, we try to improve the thermal performance by formation of via holes. The junction temperature and thermal resistance in the FR4-PCB with via-holes of 0.6[mm] was excellent in experiment and FR4-PCB with Via-holes of 0.6[mm] was excellent in simulation without solder. Further, the thermal resistance and the optical properties can be improved through a formation of via-holes.

The Analysis of Thermal & Optical Properties in LED Package by the PCB structure and via hole formation (PCB 구조와 via hole 구성에 따른 LED 패키지의 열적 광학적 특성 분석)

  • Lee, Se-Il;Lee, Seung-Min;Yang, Jong-Kyung;Park, Hyung-Jun;Park, Dae-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.297-298
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    • 2009
  • 대부분의 반도체 소자의 고장 원인은 85%정도가 열로 인한 것이며, 고출력 LED는 인가된 에너지의 20%정도의 광으로 출력되며 나머지 80%가 열로 전환된다. 본 논문에서는 PMS-50과 KEITHLEY 2430을 이용하여 PCB 구조와 Via hole 구성에 따른 LED 패키지의 열적 광학적 특성을 분석하였다. 0.6mm의 Via hole을 가진 FR4 PCB의 열특성이 가장 우수하였으며, Via hole 0.6mm FR4 PCB의 경우 McPCB에 상응하는 광출력 특성을 보였다.

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Analysis of LED Package Properties by PCB Material and Via-hole Construction (PCB 재질 및 Via hole 구성에 따른 LED 패키지의 특성 분석)

  • Lee, Se-Il;Yang, Jong-Kyung;Kim, Sung-Hyun;Lee, Seung-Min;Park, Dae-Hee
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.11
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    • pp.2038-2042
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    • 2010
  • In this paper, we confirmed the thermal & optical properties for improving the heat transfer coefficient by changing the via hole size and in FR4 PCB with the same area. Osram 1W power LED Package (Golden Dragon) was used and the K-factor which is relative constant between LED junction temperature and forward bias was measured with power source meter(KEITHLEY 2430) to measure the thermal resistance from PCB configuration. As results, thermal resistance in metal PCB came out to the lowest as $26 [^{\circ}C/W]$ and thermal resistance in FR4 PCB without via-holes emerged as the highest as $69 [^{\circ}C/W]$. However thermal resistance of FR4 PCB could have decreased until $32[^{\circ}C/W]$ in 0.6 mm by using the via hole. Also, the luminous flux could have improved, too.

Heat Analysis of 25W LED Lighting Fixtures (25W급 LED 조명기구의 열해석)

  • Park, Ho-gwan;Jung, Sen-jong;Yun, Jong-pil;Eo, Ik-soo
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.137-138
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    • 2015
  • 본 논문은 알루미늄 재질로 된 방열판을 LED조명기구에 적용해서 열 해석을 한 것으로서, PCB에 25[W]급 LED를 배치하여 COMSOL Multi-physics로 시뮬레이션 하였다. 그 결과 LED와 PCB 경계면의 온도는 $69^{\circ}C$이고, PCB바닥면의 온도는 $28^{\circ}C$로 실제작한 FR-4 재질의 LED Module과 근접한 온도임을 확인 할 수 있었다.

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HP LED의 열거동형상 분석을 위한 thermal simulation

  • Lee, Seung-Min;Yang, Jong-Gyeong;Lee, Hyeon-Hui;Park, Dae-Hui
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.191-191
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    • 2009
  • In this paper, we have confirmed the temperature of LED chip and McPCB with thermal simulation program which is CFDedign V10 for analysis the thermal flow of HP LED package. we have known that the heat from LED chip is transferred through heat slug to copper layer of McPCB. the temperature of LED chip shows 85.11 [$^{\circ}C$], which shows the temperature gap of 7.52 [$^{\circ}C$] against McPCB. the gap of temperature affect reliability of the wire bonding and die attachment. therefore, copper layer of heat slug on the McPCB should designed with the largest dimension.

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The LED PKG Analysis of Thermal Resistance Characteristics by Following Via hole and FR4 PCB Area (FR4 PCB면적과 Via hole에 따른 LED PKG 열 저항 특성 분석)

  • Kim, Sung-Hyun;Joung, Young-Gi;Park, Dae-Hee
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1724-1725
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    • 2011
  • 본 논문에서는 LED 패키지의 방열문제를 해결하기 위해 FR4 PCB에 Via-hole을 형성함으로써 열전달 능력을 향상시키고자 하였다. 또한 FR4 PCB의 면적과 Via-hole 크기 및 수량을 변화를 주어 그에 따른 K-factor를 측정 하였으며 열 저항 특성을 분석하였다. 결과로서, Via-hole을 형성한 FR4 PCB의 경우 초기 면적이 증가함에 따라 열 저항 및 접합온도가 급격히 감소하는 특성을 보였으며 200 [mm2]에서 안정화 되는 특성을 보였다. 또한 PCB 면적 및 Via-hole을 형성함에 따라 광 출력이 최대 17% 향상 되었다. 따라서 접합온도 및 열 저항에 있어서 PCB면적의 증가 및 Via-hole을 구성함에 있어 열전달 능력을 향상시킬 수 있음을 확인하였다.

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Analysis of Thermal Properties in LED Package by Via-hole and Dimension of FR4 PCB (FR4 PCB면적과 Via-hole이 LED패키지에 미치는 열적 특성 분석)

  • Kim, Sung-Hyun;Lee, Se-Il;Yang, Jong-Kyung;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.3
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    • pp.234-239
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    • 2011
  • In this study, the heat transfer capability have been improved by using via-holes in FR4 PCB, when the LED lighting is designed to solve the thermal problem. The thermal resistance and junction temperature were measured by changing the dimension of FR4 PCB and size of via hole. As a result, when the dimension was increased initially, the thermal resistance and junction temperature was decreased rapidly, the ones was stabilized after the dimension of 200 $[mm^2]$. Also, the light output was improved up to maximum 17% by formation of via-hole and expansion of dimension in FR4 PCB. Therefore, the thermal resistance and junction temperature could be improved by expansion of PCB dimension and configuration of via-hole ability.

Disassembly of the Package/PCB on Wasted LED Light and their Characterizations (LED 조명 모듈에 장착된 패키지/PCB의 분리 및 특성)

  • Seunghyun Kim;Ha Bich Trinh;Taehun Son;Jaeryeong Lee
    • Resources Recycling
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    • v.32 no.6
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    • pp.3-9
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    • 2023
  • Separation of LED packages from PCBs and analysis of the adhesive components was conducted to enhance the recycling potential of LED modules. LED package was separated from PCBs using heat treatment under optimal conditions: temperature of above 250 ℃ and time of 20 minutes. The separation equipment can be established using a hot air injector with controlling the rotational speed of the internal screw. The separation efficiency of each type of substrate (aluminum and glass fiber) was investigated with the thickness range of the adhesive materials (0.25-0.30 and 0.30-0.35 mm). Under the optimal conditions, the efficiency can reach to 97.5% for both types of substrates with adhesive materials of thickness 0.25~0.30mm. Characterization of the residual adhesive substances from the separated LED package and PCB using microwave digestion and ICP analysis showed that the residue contained of 95% of Sn, less than 5% of Cu and Ag.

Design of the 140W level-small sized LED Power Control Circuit (140W 급-저면적 LED 전원 제어 회로 설계)

  • An, Ho-Myoung;Lee, Juseong;Kim, Byungcheul
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.11 no.5
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    • pp.586-592
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    • 2018
  • In this paper, HIC with various functions is proposed for the design 140W LED power control circuit. The proposed HIC integrates constant voltage/constant current circuit, short circuit protection circuit, internal constant voltage circuit, and dimmer circuit, thereby reducing the horizontal length of the PCB by 16% comparing with the conventional system. Through various experiments, we verified the performance of each block implemented inside of HIC with numerical results. (Constant voltage variation ratio: 2.9%, dimmer circuit duty variation within 5%, stable short protection at 720 mA) Since the PCB area can be significantly reduced by applying the proposed HIC. It is possible to reduce the PCB manufacturing time which takes up most of the manufacturing time, however, It is expected that the faulted power module can be replaced without replacing the whole PCB, so that maintenance / repair can be made easier.