• Title/Summary/Keyword: Korean Railway Standard

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A Study on the Accelerated Life Test of Rubber Specimens by using Stress Relaxation (응력완화를 이용한 고무시편의 가속수명시험 연구)

  • Lee, Su-Yeong;You, Ji Hye;Lee, Yong-Sung;Kim, Hong Seok;Cheong, Seong-Kyun;Shin, Ki-Hoon
    • Journal of the Korean Society of Safety
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    • v.31 no.1
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    • pp.19-24
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    • 2016
  • Rubber parts are widely used in many applications such as dampers, shock absorbers, and seals used in railway and automotive industries. Much research has thus far been conducted on property estimation and life prediction of rubber parts. To predict the service life of rubber parts at room temperature, most prior work adopts the well-known Arrhenius model that needs the accelerated life test in high-temperature conditions. However, they may not reflect the actual conditions of use that rubber parts are usually used under a specific strain condition during long period of time. In this context, we propose a method for the life prediction of rubber parts in actual conditions of use. The proposed method is based on the accelerated life test using stress relaxation during which three relatively high elongation percentages (100%, 200%, and 300%) are applied to the rubber specimens. Rubber specimens were prepared in accordance with KS M 6518 standard and three stress relaxation testers were fabricated for actual experiments. Finally, a inverse power model for life prediction was derived from experimental results. The predicted life was compared with the actual test life for validation.

Temperature-dependent Mullins Effect in Anti-vibration Rubber for Railway Vehicles (철도 차량용 방진고무의 온도에 따른 뮬린스 효과)

  • Oh, Sunghun;Lee, Su-Yeong;You, Jihye;Kim, Hong Seok;Cheong, Seong-Kyun;Shin, Ki-Hoon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.193-198
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    • 2017
  • Rubber materials are widely used for anti-vibration in various industries such as railways, automobile, and aviation. However, various factors hinder the accurate prediction of mechanical properties and lifetime of these materials. Particularly, a stress softening phenomenon Mullins effect greatly affects the accuracy of test results by reducing the initial peak stress. Although the Mullins effect has been studied previously, research on its temperature dependence is lacking. In this study, we performed experiments to estimate the temperature dependence of the Mullins effect. Dumbbell specimens made of natural rubber (NR65) was mounted on a stress softening tester and placed in a heat chamber, where they were tested at temperature of 25, 50, and $80^{\circ}C$. Further, five test sets, each consisting of 10 loading/unloading cycles were sequentially performed at predetermined time intervals. Based on the test results, we assessed the effect of temperature and time interval on stress softening and recovery.

Assessment of Performance and Cost-Effectiveness for the Rockfall Protection Fence Using a High Carbon Steel Wire Rod (고장력 경강선을 적용한 낙석방지울타리의 성능 및 경제성 평가)

  • Lee, Yong-Joo;Na, Seung-Min;Hwang, Young-Cheol;You, Byung-Ok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.910-920
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    • 2008
  • In Korea, more than 70% of the territory consists of mountains. Therefore, the construction of roads and railways has generally involved with a steep rock slope in which the event of rockfalls are often occurred due to the weathered rock conditions and rainfalls etc. This is dangerous when the rock falls into the road and railway on which vehicles and trains are running. In order to prevent such rockfalls, the rockfall protection fence consisting of post, wire rope, and PVC coating steel net has most used at the bottom of rock slopes. In a general practice, an absorbing rockfall energy, 50kJ is specified by the Ministry of Construction and Transportation. However, questions still remain about whether the rockfall protection fence works effectively or not. In this study, a typical wire rope used in the standard rockfall protection fence was replaced by the high carbon steel wire rod and to validate its capacity of rockfall energy absorbing the field rockfall tests were conducted. The testing results show that a new rockfall protection fence using the high carbon steel wire rods can absorb the rockfall energy more than 50kJ and 20% of construction cost was saved in comparison with the previous rockfall protection fence.

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A Study On Structural Behavior of Anchor Pile Precast Retaining Wall with Screw Shape Flange (나선형 플렌지가 설치된 앵커파일 프리캐스트 옹벽의 구조적 거동에 관한 연구)

  • Choi, Seung-Seon;Ahn, Tae-Bong;Kim, Woo-Ki
    • Journal of the Korean Geotechnical Society
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    • v.29 no.11
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    • pp.129-138
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    • 2013
  • In this study, Anchor Pile Precast Retaining Wall (APC) with screw shape flange was investigated and the results were arranged for designing APC specifications. Since precast materials require special care when they are manufactured, carried or treated, more accurate design and analysis of optimized dimension are needed : thus moment distribution of front foot was checked. Through full-scale field test, form and optimal stiffening shape were obtained and through fracture test with real load, applicable load was reasonably calculated. Research result in this thesis could be used as guideline or standard of designing and constructing Anchor Pile Precast Retaining Wall with screw shape flange.

Improvement of Oil Seal Geometry to Improve Durability of Lateral Damper of Electric Multiple Unit (전동차 횡댐퍼 내구성 향상을 위한 오일씰 형상 개선)

  • Kim, Yong Wook;Koo, Jeong Seo
    • Journal of the Korean Society of Safety
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    • v.33 no.4
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    • pp.90-97
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    • 2018
  • As the result(also after it's been carried out the damping force test with 800ea lateral dampers of 50ea trainset from entering heavy maintenance workshop to implement heavy maintenance inspection cycle, there were 86.25%(650ea) which were out of $350kg{\pm}15%$ of the standard value of damping force compared to the reference value. After the implementation of heavy maintenance inspection cycle, it's been examined damping force test with total samples 32ea(samples 8ea per a trainset) from actual running EMU 4ea trainset. As the result, percent defective was 84.4%(27ea), which was a very high level. System. The lateral damper's the failure cause of damping force defective was oil leakage caused by tearing crack of oil seal and foreign material in oil iron 473 ~ 1932 times higher than that of new oil, copper 36 ~ 98 times higher than that of new oil reduced oil amount cycling damping valve. It resulted from the change cause of damping force. In the static analysis on the shape of lateral damper oil seal's the existing and improved product, the stress of the improved product was smaller than that of the existing product. In the fatigue analysis, the existing product showed a low life in the upper area. However, in case of the improved product, it could be confirmed that the destruction did not occur up to the specified 1.0e + 006 cycles and the lifetime was further improved in most areas.

Investigation of Pollution of Polycyclic Aromatic Hydrocarbons and Heavy Metals in Soil near Railway Rails (철도레일 부근 토양의 다환방향족 탄화수소 및 중금속 오염도 조사)

  • Choi, Hyun-Kyung;Yoon, In-Ju;Shin, Tae-Cheon;Kim, Young-Hun
    • Journal of Environmental Science International
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    • v.27 no.11
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    • pp.947-956
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    • 2018
  • Trains have been a major means of transport in Korea during these past decades. However, train facilities such as stations and repair shops are contaminated with organic and inorganic substances. There is a high probability of train facility contamination with polyaromatic hydrocarbons (PAHs). This study evaluated the PAH and heavy metal contamination of soil near railroads in the Kyungpook area. A total of 18 soil samples were collected from the railroads and analyzed for 16 PAHs and 6 heavy metal species. The contamination level of the top soil was found to be slightly higher than that of the subsoil for contamination with PAHs. The ratio of carcinogenic PAH concentration to the total PAH concentration was relatively high, with a maximum of 0.9. The toxicity equivalent (TEQ) of the PAHs were 500.6 ng/kg in the topsoil and 355.5 ng/kg in the subsoil. The ratio of low molecular PAHs (LPAHs) to high molecular PAHs (LPAHs) ranged from 6.7 to 29.5; this shows that contamination is primarily due to combustion of fuel rather than due to petroleum. The ratio of phenanthrene to anthracene and the ratio of fluoranthene to pyrene also show that contamination occurred due to combustion for transportation. The heavy metal contamination level was lower than the Korean standard, but higher than the background concentration; this indicates that the soil was affected by the operation of the railways.

Solving Probability Constraint in Robust Optimization by Minimizing Percent Defective (불량률 최소화를 통한 강건 최적화의 확률제한조건 처리)

  • Lee, Kwang Ki;Park, Chan Kyoung;Kim, Geun Yeon;Lee, Kwon Hee;Han, Sang Wook;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.975-981
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    • 2013
  • A robust optimization is only one of the ways to minimize the effects of variances in design variables on the objective functions at the preliminary design stage. To predict the variances and to formulate the probabilistic constraints are the most important procedures for the robust optimization formulation. Though several methods such as the process capability index and the six sigma technique were proposed for the prediction and formulation of the variances and probabilistic constraints, respectively, there are few attempts using a percent defective which has been widely applied in the quality control of the manufacturing process for probabilistic constraints. In this study, the robust optimization for a lower control arm of automobile vehicle was carried out, in which the design space showing the mean and variance sensitivity of weight and stress was explored before robust optimization for a lower control arm. The 2nd order Taylor expansion for calculating the standard deviation was used to improve the numerical accuracy for predicting the variances. Simplex algorithm which does not use the gradient information in optimization was used to convert constrained optimization into unconstrained one in robust optimization.

Optimization of tunnel support patterns using DEA (차분진화 알고리즘을 적용한 터널 지보패턴 최적화)

  • Kang, Kyung-Nam;An, Joon-Sang;Kim, Byung-Chan;Song, Ki-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.1
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    • pp.211-224
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    • 2018
  • It is important to design tunnel support system considering the various loads acting on the tunnel because they have a direct impact on the stability of tunnels. In Korea, standardized support patterns are defined based on the rock mass classification system depending on the project, and it is stated that it should be modified appropriately considering the behavior of tunnel during construction. In this study, the tunnel support pattern optimization method is suggested based on the convergence-confinement method, earth pressure, axial force of rock bolt, and moment acting on the shotcrete. The length and spacing of the rock bolts and the thickness of the shotcrete were optimized by using the differential evolution algorithm (DEA) and the results were compared to the standard support pattern III for railway tunnel. Rock bolt length can be reduced and the installation interval can be widened for shallow tunnel. As the depth of tunnel increases, the thickness of shotcrete increases linearly. Therefore, the thickness of shotcrete should be thicker than the standard support pattern as the depth of tunnel increases to secure the stability of tunnel.

Investigation of amount of the Air Flow through a Natural Ventilator in the Subway System (지하철 자연환기구 공기 이동량 조사)

  • Bae, Sung-Joon;Hwang, Sun-Ho;Shin, Chang-Hun;Kim, Shin-Do;Lee, Kyoung-Bin;Park, Duck-Shin
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1480-1486
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    • 2011
  • After installation of platform screen door (PSD) in subway stations, particulate matters (PMs), which are originally ventilated through the platform, are accumulated inside the tunnel of the subway system. It deteriorates an air quality inside the tunnel. To ventilate the accumulated PMs inside the tunnel, the natural ventilator which are located inside the tunnel (namely, tunnel ventilation system) are used as only one circulation system. In addition, the installation of PSD can affect to the aerodynamic variations inside the tunnel, since the PSD system was not considered factor when the tunnel ventilation system was designed. However, the researches about the tunnel ventilation system have not been adequate. Therefore, this study is carried out with two objectives: 1) to measure the velocity of air current by the train-induced wind, when the train passes through the tunnel, and 2) to investigate the typical patterns of air current by quantitatively evaluating the characteristics of inflow/outflow of air current which passes through the natural ventilation system. This study can suggest the basic standard to newly design the tunnel of the subway system as well as the ventilation system.

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Prevalence and Molecular Characterization of ESBL Producing Enterobacteriaceae from Highly Polluted Stretch of River Yamuna, India

  • Siddiqui, Kehkashan;Mondal, Aftab Hossain;Siddiqui, Mohammad Tahir;Azam, Mudsser;Haq., Qazi Mohd. Rizwanul
    • Microbiology and Biotechnology Letters
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    • v.46 no.2
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    • pp.135-144
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    • 2018
  • The rapid increase in number and diversity of Extended Spectrum ${\beta}$-Lactamases (ESBLs) producing Enterobacteriaceae in natural aquatic environment is a major health concern worldwide. This study investigates abundance and distribution of ESBL producing multidrug resistant Enterobacteriaceae and molecular characterization of ESBL genes among isolates from highly polluted stretch of river Yamuna, India. Water samples were collected from ten different sites distributed across Delhi stretch of river Yamuna, during 2014-15. A total of 506 non duplicate Enterobacteriaceae isolates were obtained. Phenotypic detection of ESBL production and antibiotic sensitivity for 15 different antibiotics were performed according to CLSI guidelines (Clinical and Laboratory Standard Institute, 2015). A subset of ESBL positive Enterobacteriaceae isolates were identified by 16S rRNA gene and screened for ESBL genes, such as $bla_{CTX-M}$, $bla_{TEM}$ and $bla_{OXA}$. Out of 506 non-duplicate bacterial isolates obtained, 175 (34.58%) were positive for ESBL production. Susceptibility pattern for fifteen antibiotics used in this study revealed higher resistance to cefazolin, rifampicin and ampicillin. A high proportion (76.57%) of ESBL positive isolates showed multidrug resistance phenotype, with MAR index of 0.39 at Buddha Vihar and Old Delhi Railway bridge sampling site. Identification and PCR based characterization of ESBL genes revealed the prevalence of $bla_{CTX-M}$ and $bla_{TEM}$ genes to be 88.33% and 61.66%, respectively. Co-occurrence of $bla_{CTX-M}$ and $bla_{TEM}$ genes was detected in 58.33% of the resistant bacteria. The $bla_{OXA}$ gene was not detected in any isolates. This study highlights deteriorating condition of urban aquatic environment due to rising level of ESBL producing Enterobacteriaceae with multidrug resistance phenotype.