• 열처리공학회지
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• 제36권1호
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• pp.22-32
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• 2023

In general, when scrap is dissolved in an electric arc furnace, the amount of electric furnace steel dust (EAFD) generated is about 1.5% of the scrap charge amount, and the electric furnace steel dust collected by the bag filter is charged into the Rotary Kiln or Rotary Hearth Furnace (RHF), and the zinc component is recovered as crude zinc oxide, at which time a clinker of Fe-Base is generated. In this research, first, for the efficient resource conversion of electric furnace steel dust, a reduction and roasting experiment was conducted and the reaction kinetics was examined. As a result of the experiment, it was observed that the reduction and roasting reaction was actively conducted in the range of 1100~1150℃, and melting occurred in the range of 1250℃. In the past, this clinker was widely used as a roadbed material for road construction and an Fe-Source for cement production, but in recent years, it has been mainly reclaimed due to strengthening environmental standards. However, landfill treatment is by no means a desirable treatment method due to environmental pollution caused by leachate, expensive landfill costs, and waste of Fe resources. Therefore, in order to more actively recycle the Fe component in the clinker, first of all the clinker was pulverized into an optimal particle size, and anthracite and binder (starch) were added to the magnetic material obtained by specific gravity and magnetic separation for briquet. As a experimental results, it was possible to efficiently separate clinker as Fe component and other slag component by specific gravity and magnetic force. As a results of loading and dissolving the manufactured briquet clinker in an electric arc furnace, it was observed that the unit of power and production yield were clearly improved and the carbon addition effect in molten metal was also somewhat.

• 한국응용과학기술학회지
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• 제15권1호
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• pp.79-90
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• 1998

One of the objectives of this study were to develop a process for manufacturing activated carbons from agricultural by-products(rice shells and saw dust) and another is to measure the iodine number, ash content and removal ratio of COD. The other is to compare those values with those of commercialized activated carbons. Agricultural by-products based activated carbons were manufactured through the steam-reaction method. A rotary kiln type furnace was used for both carbonization and activation. The optimum operating temperatures for carbonization and activation were $650^{\circ}C$ and $900^{\circ}C$, respectively. For the activated carbons produced under these conditions, the iodine number was 1,127mg/g. Especially, removal efficiency of COD was 61.5% for 40mg/L of wastewater and 30% for 150mg/L of SLS(Sodium Lauryl Sulfate).

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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• pp.628-631
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• 2004

In this paper, mechanical properties of concrete incorporating CKD are discussed with W/B and fluidity. For setting properties, an increase in W/B retarded setting time greatly in $5^{\circ}C$, while accelerated in $20^{\circ}C$. For fluidity, an increase in slump delayed the setting time with dosage of SP agent. The presence of CKD has little influence on setting time compared with plain concrete. For compressive strength, an increase in maturity enhanced compressive strength. Fluidity had no relation to compressive strength. At low curing temperature, concrete with CKD has slight strength loss compared with plain concrete. However, remarkable strength loss at low curing temperature in early stage was not found, which can be applicable to low temperature environment concrete placing.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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• pp.521-524
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• 2006

In this paper, admixture factors affecting the properties of lightweight foamed concrete incorporating cement kiln dust(CKD) and fly ash(FA), respectively are discussed. Increase in CKD contents resulted in loss of fluidity and decrease in settlement of concrete noticeably. Moreover, the higher the unit weight is, the smaller the settlement depth is. The use of CKD resulted in slight decrease in compressive strength and tensile strength compared to that with other admixture. However, all mixtures met the requirement of strength prescribed in Korean Industrial Standards.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2004년도 학술대회지
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• pp.51-54
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• 2004

This paper investigated the results of mixture proportion and compressive strength of concrete incorporating mineral admixtures. W/B and contents of mineral admixtures were selected as test parameters. According to test results, use of mineral admixtures resulted in a reduction of fluidity and air contents caused by increased fine particles and absorption effect of FA on reduction of AE agent. Thus, increase of SP and AE agent was needed to maintain the same fluidity and air content as plain concrete. At early stage, use of CKD was beneficial to the compressive strength while at 28days. incorporation of FA and BS had favorable effect on the compressive strength.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2005년도 봄학술 발표회 논문집(II)
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• pp.253-256
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• 2005

This paper is to investigate the mixture proportion, compressive strength and drying. shrinkage of concrete depending on mineral admixtures such as fly ash (FA), blast furnace slag (BS) and cement kiln dust (CKD) under various contents of admixtures. The use of CKD had little effect on strength development at 3 days, while the use of FA and BS lead to similar compressive strength compared with that of control concrete. Concrete with CKD exhibited a reduction of compressive strength at 91 days, meanwhile concrete with FA and BS had a increase compared with that of control concrete. Drying shrinkage of concrete depending on CKD and BS increase compared with that of control concrete about $10\∼20\%$, while the use of FA exhibited reduce compared with that of control concrete about $10\∼15\%$.

• 자원리싸이클링
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• 제32권1호
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• pp.50-59
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• 2023

전기로에서 고철(Scrap)의 용해과정에서 발생되는 분진량은 고철장입량의 약1.5%정도이며, 주로 백필터(Bag Filter)에서 포집된다. 전기로 제강분진의 주요한 구성원소인 아연(Zn)과 철(Fe)중에서 아연성분은, 제강분진에 탄소계의 환원재(코크스, 무연탄)와 석회석(C/S제어)을 첨가하여 Pellet형태로 가공한 후에 반응로(Rotary Kiln 또는 RHF)에 장입하여 환원, 휘발, 재산화의 단계적인 세부반응을 거쳐서, 60wt%Zn을 함유한 조산화아연(Crude Zinc Oxide)으로 회수된다. 한편 제강분진 중의 철(Fe)성분은, Fe-Base의 Clinker(2차부산물)라고 하는 고형물의 형태로 반응기로부터 배출된다. 기존의 Fe-Clinker의 처리방법은, 각국의 상황에 따라서 다양한 방안들이 시행되고 있는데, 대표적인 처리방법으로는 매립, 재활용(로반재, 콘크리트용 골재, 시멘트제조용 Fe-Source), 그 외에 다양한 처리방법들이 있다. 이들 방법들 중에서 매립의 경우는, 침출수에 의한 환경오염, 고가의 매립비용, Fe자원의 낭비 등의 이유로, 결코 바람직한 처리방법이라고 할 수는 없다. 그러나 Fe-Clinker중의 Fe성분을 전기로를 이용하여 직접적으로 재활용하는 방법에 대한 연구결과는 거의 찾아볼 수 없었다. 따라서 본 연구에서는 Fe-Clinker중의 Fe성분을 보다 적극적으로 회수하기 위한 방법으로서, 먼저 Fe-Clinker를 분쇄하고 이어서 비중선별과 자력선별을 순차적으로 실시하여, Fe-성분이 농축된 조분(Coarse particle, >약10㎛)과 슬래그성분을 주로 함유한 미분(Fine particle, <약10㎛)으로 분리하였다. 이렇게 분리한 조분에 탄소계 환원제(코크스, 무연탄)와 점결재(전분)를 첨가하여 단광 Clinker를 제조하여, 전기로에 고철을 장입할 때에 소량(1~3wt%)의 단광Clinker를 함께 장입하여, 단광Clinker의 첨가재(가탄재, Fe-Source, 발열재 등으로서의 역할)로서의 사용가능성을 조사하였다. 그 결과, 비록 소량이지만, 전력원단위와 생산수율이 다소 향상되는 효과를 나타내었으며, 용융금속에 대한 가탄효과도 확인할 수 있었다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2006년도 추계 학술논문 발표대회 논문집
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• pp.67-70
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• 2006

This study investigates the properties of light weight foamed concrete designed with various incorporating ratios of CKD and adding ratios of PS. Test showed that increase of CKD and PS decreased fluidity of fresh concrete, which need more addition of superplasticizer to secure proper fluidity. As for the sinking depth of specimens, using more CKD or PS decreased the value, due to the improvement of viscosity by micro particles of CKD and reduction of air loss by PS. Those methods are very effective to solve the sinking problem of light weight foamed concrete, which has been highly concerned. For the hardened concrete, compressive strength of specimens exhibited that using around 10% of CKD or 0.02% of PS increased the strength value, but decreased when incorporated or added more amounts of that, due to reduction of the sinking depth, caused by filling effect of the micro particle and improvement of the viscosity.

• 한국건설순환자원학회논문집
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• 제1권1호
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• pp.58-66
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• 2013

산업부산물인 고로슬래그 미분말 및 플라이애시를 적용하였던 선행 연구들과 차별하여 시멘트 킬른 더스트, 실리카퓸, 규사미분말 등의 기타 산업부산물을 사용한 알칼리 활성 무시멘트 모르타르의 품질특성을 검토하고자 하였으며, 그 결과는 다음과 같다. SF 치환의 경우 Plain에 비해 유동성이 저하되었으나 강도발현에는 우수한 경향을 나타내었으며, CKD와 SP의 사용량 증가에 따라 각각 유동성 및 압축강도가 증가하였다. 유동성 증진 및 초기강도 향상에 각 결합재의 고유입도분포와 높은 상관관계를 가지는데, 이는 입자사이즈가 큰 BS 및 FA 입자사이에 입자가 작은 CKD, SF 및 SP가 공극을 충진하여 연속입도곡선을 형성하는 것에 기인한 것으로 사료된다. BS 기반 조기강도 증진용 알칼리 활성 모르타르의 초기강도 향상 및 유동성 개선을 위해서는 고유의 입도분포를 가진 기타 결합재를 치환 사용하는 것이 효과적인 것으로 판단된다.

• 한국세라믹학회지
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• 제54권2호
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• pp.108-113
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• 2017

The use of aluminum-based coagulants in water pretreatment is being carefully considered because aluminum exposure is a risk factor for the onset of Alzheimer's disease. Lightly burned-dolomite kiln dust (LB-DKD) was evaluated as an alternative coagulant because it contains high levels of the healthful minerals calcium and magnesium. An organic pore forming agent (OPFA) was incorporated to prepare porous granules after OPFA removal through a thermal decomposition process. A spray drying method was used to produce uniform and reproducible spherical granules with low density, since fine dolomite particles have irregular agglomeration behavior in the hydration reaction. The use of fine dolomite powder and different porosity granules led to a visible color change in raw algae (RA) containing water, from dark green to transparent colorlessness. Also, dolomite powders and granules exhibited a mean removal efficiency of 48.3% in total nitrogen (T-N), a gradual increase in the removal efficiency of total phosphorus (T-P) as granule porosity increased. We demonstrate that porous dolomite granules can improve the settling time and water quality in summer seasons for the emergent treatment of excessive algal blooms in eutrophic water.