• Title/Summary/Keyword: JIT(Just In Time)

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A Case-Study of Implementing Lean Production System in Manufacturing Electronic Components (전자부품 생산 Line에 있어서 Lean 생산방식 적용에 대한 실증적 고찰)

  • Lee, Sang-Cheon;Wang, Jung-Il
    • IE interfaces
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    • v.12 no.3
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    • pp.468-479
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    • 1999
  • Lean production system can be defined as customer(product)-oriented production system with small lot size and flow-shop layout based on the JIT(Just-in-time) principles. In this paper, we introduce a case example of implementation of the Lean product ion system for manufacturing line of electronic component which has both machine processes and manual jobs. We also investigate the issues of implementing the Lean production system with the viewpoints of layout design scheme and JIT management rules. In the layout design, we propose the cell-line which has flow-shop layout with small lot size. In the management rules, the superior cell rule is applied in order to boost the needs of kaisen up. As the results of implementing the Lean production system, production lead time is decreased from 5 days to 1.5 days and also productivity and quality level arc surprisingly increased.

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Sequencing Problem to Keep a Constant Rate of Part Usage In Mixed Model Assembly Lines : A Genetic Algorithm Approach (혼합모델 조립라인에서 부품사용의 일정률 유지를 위한 생산순서 결정 : 유전알고리즘 적용)

  • Hyun, Chul-Ju
    • Journal of the Korea Safety Management & Science
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    • v.9 no.4
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    • pp.129-136
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    • 2007
  • This paper considers the sequencing of products in mixed model assembly lines under Just-In-Time (JIT) systems. Under JIT systems, the most important goal for the sequencing problem is to keep a constant rate of usage every part used by the systems. The sequencing problem is solved using Genetic Algorithm Genetic Algorithm is a heuristic method which can provide a near optimal solution in real time. The performance of proposed technique is compared with existing heuristic methods in terms of solution quality. Various examples are presented and experimental results are reported to demonstrate the efficiency of the technique.

A Simulation Analysis of JIT System with Uncertainty Situation (불안정한 생산환경하에서의 시뮬레이션에 의한 JIT시스템 수행도 평가)

  • 박성미;남상진;김정자
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.32
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    • pp.155-162
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    • 1994
  • The Japanese "Just-In-Time" technique reduces inventory and unnecessary factors. This technique makes the success of Japanese firms, therefore many Korean firms try to apply it to their situation. But the technique doesn't bare the same success in Korean firms. This paper, therefore, considers the different situations between Korean rim and Japanese firm, then simulates the Pull system and Push system for a multiline, multistage production system. This paper drives the different results of simulation according to variable processing times, variable demand, set-up time and shortages in Pull system and Push system using GPSS. The results show that the performance of Pull system is lower than Push system's in variable master production scheduling and variable processing times.ing times.

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An Analysis on Process Type for Construction Logistics Using RFID Technology (RFID를 이용한 건설 물류관리 프로세스 타입 분석)

  • Koo, Do-Hyung;Yoon, Su-Won;Chin, Sang-Yoon
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.161-166
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    • 2006
  • Recently various applications have been proposed to improve supply chain process and management by not only using various management theories such as JIT(just In Time) and SCM(Supply Chain Management) but also utilizing emerging technology like RFID(Radio Frequency Identification). But existing research was merely focused on the use of the theories and technology on a particular work or material. Therefore, the objective of this study is to derive basic types of construction supply chain management which spans from manufacturing to installation at the construction site. This research proposes the seven types of construction supply chain processes, which has been derived based on the progress management theory and budget items for construction project. It is expected that the result of this study can be applied for RFID-based construction supply chain management as well as more efficiencies in various management areas.

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Introducing TPMS on applying Lean Construction (린(Lean) 건설 개념을 도입한 TPMS 시스템에 대한 소개)

  • Park, Chan-Jung;Jung, Hee-Won;Kim, Sang-Chul
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.150-153
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    • 2006
  • GS E&C had developed the construction management system, PMS which is based on EVMS in 1997. Recently, TPMS has developed for effective construction management through applying daily schedule management and JIT on material, labor, equipment focusing field work. TPMS realizes "Shielding" and "Make-Ready Process" which are the main concept of Lean construction. Through this system, it can manage and plan daily field work, support the field work related material, labor, and equipment planning, and minimizes the non-valuable process. This paper introduces the concept of TPMS, and through established system, it can lead the construction culture and raise the competitive power of construction industry

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The Improvement Plans for Material Flow and Productivity Improvement of Low-e Double Glazing on Site (Low-e 복층유리의 현장 내 물류흐름 파악 및 생산성 향상을 위한 개선안 방향)

  • Lee Sang-Hyuk;Lim Myung-Bok;Lee Jae-Sung;Kim Chang-Duk
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.341-344
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    • 2003
  • There are many problems in management of high-rise building construction performed in downtown area due to limited spaces and equipments for increasing kinds and quantities of material. By these restrictions, problems such as increase of construction cost. delay of construction period, decrease of productivity, occurrence of accident are caused. Recently, studies on JIT concept have focused on construction materials as a solution for the problems. But, studies about finishing material are insufficient yet. Accordingly, this study suggests flowing of current material management, JIT management effect, and development direction of lifting-up and procurement system with Low-emissivity double Glazing, among of main finishing materials.

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The Effects of Set-up Cost Reduction in the Dynamic Lot Size Model and the EOQ model (동적로트크기결정모형과 EOQ모형에 있어서 가동준비비용의 감소효과)

  • ;Lee, Sang Bum
    • Journal of the Korean Operations Research and Management Science Society
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    • v.17 no.3
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    • pp.13-26
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    • 1992
  • Set-up reduction is an important aspect of the Japanese Just-In-Time (JIT) and Zero Inventory (ZI) concepts. In this paper, we first analyze the effects of set-up cost reduction on tatal inventory, average lot size and forecast horizon in the dynamic lot size model. We also examine the various effects of set-up cost reduction in the EOQ model and explain why many Japanese firms try to cut set-up cost and/or set-up time greatly.

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Effectiveness of an Exponentially Smoothed Ordering Policy as Compared with Kanban System

  • Tamura, Takayoshi;Dhakar, Tej S.;Ohno, Katsuhisa
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.1
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    • pp.1-12
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    • 2008
  • The Kanban system in Just-In-Time (JIT) production is very effective in reducing the inventories when consumption rate of the final product is relatively stable. When large fluctuations exist in the consumption rate, a new production ordering policy in which the production order quantity is determined by smoothing the demands exponentially is more suitable. This new ordering policy has not been investigated sufficiently. In this research, a multi-stage production and inventory system with stock points for materials and finished items located at each stage is considered. Approximations of average inventories at each stage in the system are derived theoretically. Numerical simulations are carried out to assess the accuracy of approximations and to evaluate the effectiveness of the new ordering policy as compared with the Kanban system. As a result, it is shown that the new ordering policy can achieve significantly lower inventory costs than the original Kanban system. The new ordering policy thus emerges as a key concept for an effective supply chain management.

Sequencing for Mixed-model Assembly Lines Considering Part Supplier in Just-in-time Production Systems (JIT생산시스템에서 부품공급업자를 고려한 혼합조립순서결정에 관한 연구)

  • 남궁석;이상용
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.43
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    • pp.1-16
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    • 1997
  • This paper improves the autonomy for supplier's schedule and the flexibility of the final assembly line. The final assembly line is a single work station and each product taking different assembly time is considered. In the assembly schedule, the heuristic method based on the goal chasing method is used. Consequently, suppliers can independently determine their output rates and thus, change their workload pattern according to their needs and priorities. Moreover, this flexibility can help to avoid expensive final-assembly-line stoppages in case of sudden part supply disruptions. The sequencing method can be easily implemented into an existing just-in-time system. In addition, the mathematical model was formulated and the algorithm was explained through the flow chart. The numerical example was given and the efficiency of this method is shown through the analysis of computational results of that example.

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Static Dalvik Bytecode Optimization for Android Applications

  • Kim, Jeehong;Kim, Inhyeok;Min, Changwoo;Jun, Hyung Kook;Lee, Soo Hyung;Kim, Won-Tae;Eom, Young Ik
    • ETRI Journal
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    • v.37 no.5
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    • pp.1001-1011
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    • 2015
  • Since just-in-time (JIT) has considerable overhead to detect hot spots and compile them at runtime, using sophisticated optimization techniques for embedded devices means that any resulting performance improvements will be limited. In this paper, we introduce a novel static Dalvik bytecode optimization framework, as a complementary compilation of the Dalvik virtual machine, to improve the performance of Android applications. Our system generates optimized Dalvik bytecodes by using Low Level Virtual Machine (LLVM). A major obstacle in using LLVM for optimizing Dalvik bytecodes is determining how to handle the high-level language features of the Dalvik bytecode in LLVM IR and how to optimize LLVM IR conforming to the language information of the Dalvik bytecode. To this end, we annotate the high-level language features of Dalvik bytecode to LLVM IR and successfully optimize Dalvik bytecodes through instruction selection processes. Our experimental results show that our system with JIT improves the performance of Android applications by up to 6.08 times, and surpasses JIT by up to 4.34 times.