• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2013년도 춘계학술대회 논문집
• /
• pp.249-250
• /
• 2013

• 소성∙가공
• /
• 제14권2호
• /
• pp.112-120
• /
• 2005

In the die casting process, the flow of liquid metal has significant influence on the quality of casting products and die life. For the optimal process design of gear housing of automobile transmission, various analyses were performed in this study by using computer simulation code, MAGMAsoft. The simulation has been focused on the molten metal behaviors during the mold filling and solidification stages for the sound casting products. Also internal defects were predicted by application of air pressure and feeding criteria.

• 수산해양기술연구
• /
• 제48권4호
• /
• pp.360-369
• /
• 2012

The main purpose of this study is to analyse economic feasibility of low-carbon-oriented trawl gear. The results of benefit/cost analysis showed that use of the low-carbon fishing gear is economically feasible. Considering the fuel saving and relatively low $CO_2$ emission by reducing the resistance of gear, net present value by such gear improvement was estimated about 2,430~2,853 million won with the benefit-cost ratio 1.65~1.84 and the internal rate of return 29.18~30.48 percent. Development of low-carbon trawl gear would render significant contributions to reducing $CO_2$ emission in fishing operations and lead to reduce fishing costs due to fuel savings.

• 유공압시스템학회논문집
• /
• 제2권4호
• /
• pp.23-29
• /
• 2005

In order to improve the efficiency of hydraulic gear pumps or motors especially for high operating pressure, power losses due to viscous friction and leak flow through gear teeth end-gaps are considered in this paper. Optimal gaps minimizing the power loss for pumps and motors with uniform heights of gaps are analysed first. And the effect of the shapes of gaps with unequal heights on the power loss are studied and discussed by simulation. Considering that the outer shell lacing gear teeth may expand due to high internal pressure or thermal stress, the results drawn in this paper can be used for the design of high efficiency pumps and motors.

• Tribology and Lubricants
• /
• 제32권4호
• /
• pp.113-118
• /
• 2016

As an economic, high quality, and highly reliable gear with low noise and low vibration is demanded, an overall finite element analysis regarding a gear is required. Also, an infrared thermography test, which is a quantitative testing technique, is demanded for safety and longer lifespan of gear products. In order to manufacture a gear product or to determine safety of a gear being used, it is necessary to precisely determine ingredients of a material constituting a gear and detect any internal defect. This study aims to realize a design that minimizes the spur gear displacement with respect to power during its rotation and ensures the spur gear control capacity by using a 3D model and the midasNFX program. This facilitates the assessment of the possibility of cracking by evaluating the stress intensity and focusing on the integrity of the spur gear. We prepare the specimen of the spur gear based on the possibility of cranking as per the result of the structural interpretation from an infrared ray thermal measuring technique. After cooling the spur gear, we perform experiments using thermography and halogen lamps and analyze the temperature data according to the results of the experiment. In the experiment which we use thermography after cooling, we find a rise in the temperature of the room. As a result, the defective part show temperatures lower than their surroundings while the normal parts have temperatures higher than the defective parts. Therefore, it possible to precisely identify defective part owing to its low temperature.

• Tribology and Lubricants
• /
• 제27권3호
• /
• pp.134-139
• /
• 2011

The mechanical equipments which are exposed to impure environment undergo significant reductions in their own lifetimes. Several environmental test procedures have been developed to analyze these phenomena. Moreover in the industry to require shorter development duration, accelerated life testers artificially add test containments into machines. In this research JIS Z 8901 test powder was added into internal gear pumps which are used as oil pumps in vehicles and thus the effects of the addition on the degradation of the pumps were examined. Three kinds of contaminants were selected. Two of the contaminants are identical in particle size but different in the composition of the ingredients. The other pair have identical ingredients and composition but different particle size. The quantity of contaminants was also an interesting factor in this study. The results show that each JIS contaminant caused notable degradation in the discharge flow characteristic of pumps while friction torque degradation did not have any tendency. Finally leakage rates were deduced and equivalent wear volume ratios were calculated.

• 산업경영시스템학회지
• /
• 제35권4호
• /
• pp.179-185
• /
• 2012

When manufacturing die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize casting design of an automobile part (Gear Box) Computer Aided Engineering (CAE) was performed by using the simulation software (Z Cast). The simulation results were analyzed and compared with experimental results. During the mold filling, internal porosities caused by air entrap were predicted and reduced remarkably by the modification of the gate system and the configuration of overflow. With the solidification analysis, internal porosities caused by the solidification shrinkage were predicted and reduced by the modification of the gate system. For making a better production die casting tool, cooling systems on several thick areas are proposed in order to reduce internal porosities caused by the solidification shrinkage.

• 항공우주기술
• /
• 제3권2호
• /
• pp.191-196
• /
• 2004

현재까지의 착륙장치의 연구동향은 대부분이 공기-유압식 완충기의 충격흡수 성능해석에 집중되어 있으며 이러한 연구내용을 판스프링식 복합재료 착륙장치의 해석에 적용하기에는 많은 문제점이 있는 실정이다. 공기-유압식 완충기의 충격흡수 특성은 착륙장치 구조물의 유연성보다 내부 구조의 설계 방식에 따라 영향을 받으나, 판스프링식 복합재료 착륙장치는 재료 자체가 지니는 탄성거동과 감쇠특성으로 충격흡수 역할을 수행한다. 따라서 구조물을 구성하는 재료의 선정 및 형상이 매우 중요하다. 본 연구에서는 실제 착륙장치의 충격 낙하 상태를 정확히 모사 할 수 있는 시험치구를 이용하여 현재 개발 중에 있는 고정식(fixed)복합재료 착륙장치가 갖고 있는 충격흡수특성, 탄성거동 및 감속특성 등을 파악하였다.

• 한국정밀공학회지
• /
• 제30권7호
• /
• pp.673-678
• /
• 2013

Driving gear units can be affected by various problems, including those associated with external or internal defects in the bearing, problems with the lubricant oil, high-loading of the railway, and frequent impacts generated by rail joints. Temperature monitoring is a basic method in diagnosing abnormal conditions in the reduction gear and other components. This paper describes a new wireless monitoring system for the temperature diagnosis of abnormal conditions of the reduction gear. Integrated circuit (IC)-type temperature sensors were installed in the reduction gear box of a high-speed railway car. The temperature data from the reduction gear were acquired and analyzed in situ during high-speed rail operation. Analysis of these data was used to alert the driver and/or maintenance personnel when problems occurred.

• Design & Manufacturing
• /
• 제8권1호
• /
• pp.40-44
• /
• 2014

As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.