• Title/Summary/Keyword: Interface friction

Search Result 498, Processing Time 0.02 seconds

Study on the Sheet Rolling by a Rigid-Plastic Finite Element Method Considering Large Deformation Formulation (강소성 대변형 유한요소법을 이용한 판재 압연연구)

  • 김동원;홍성인
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.15 no.1
    • /
    • pp.145-153
    • /
    • 1991
  • A numerical simulation of the nonsteady state rolling process in the plane strain condition is presented in the basis of the rigid-plastic finite element method by considering large deformation. In order to apply the large deformation theory to the numerical method for sheet rolling problems, constitutive equation relating 2nd-Piola Kirchhoff stress and Lagrangian strain which reflect geometrical nonlinearity is used. To confirm the validity of the developed algorithm, the analysis of the neutral flow region, roll separating force, torque, pressure and stress/strain distributions on the workpiece is conducted from the bite of the material until the steady state is reached. The computed results of the roll force and torque in the present finite element analysis are lower than those corresponding to small strain theory. The pressure distribution at the work piece-roll interface is found to show the typical 'friction hill' type only. The peak value in near the neutral region, however, is good agrements with the existing results. the neutral region, however, is good agrements with the existing results. The frictional force at the roll interface provide detailed information about the neutral point where the shear forces change direction. In addition, the analysis also includes the effect and influence of material condition, strip thickness, work roll diameter, as well as roll speed and lubricant on each deformation process.

Wear Analysis at the Interface of Connecting-Rod Small-End Bushing and Piston-Pin Boss with a Floating Piston-Pin at Constant Angular Velocity during Engine Firing (엔진 파이어링동안 일정 축 각속도에서 비고정식 피스톤-핀과 연결봉-소단부 부싱 및 피스톤-핀 보스의 접촉면 마모해석)

  • Chun, Sang Myung
    • Tribology and Lubricants
    • /
    • v.36 no.3
    • /
    • pp.168-192
    • /
    • 2020
  • In recently designed diesel engines, the running conditions for piston-pin bearings have become severe because of the higher combustion pressure and increased temperature. Moreover, the metal removal from the bushing material has strongly reduced the ability of the antifriction material to accept asperity contacts. Therefore, it is necessary to find ways of reducing wear scar on the connecting-rod small-end bushing and piston-pin boss bearing related to the higher combustion pressure on the power cell of an engine. In this work, the position and level of material removal from the surfaces of the bushing and bearing under such severe operating conditions - for example, maximum power and torque conditions of a passenger car diesel engine - are estimated for several combinations of surface roughness. First, piston-pin rotating motion is investigated by calculating the friction coefficient at piston-pin bearings, the oil film thickness, and the frictional torques induced by hydrodynamic shear stress. Subsequently, the wear scarring on the surfaces of a connecting-rod small-end bushing and two piston-pin boss bearings related to piston-pin rotational motion is numerically calculated under the maximum power and torque operating conditions. This work is helpful to determine the reasonable surface roughness of the bushing and bearing for reducing wear volume occurring at the interface between a bearing and a shaft.

Effect of material mechanical differences on shear properties of contact zone composite samples: Experimental and numerical studies

  • Wang, Weiqi;Ye, Yicheng;Wang, Qihu;Liu, Xiaoyun;Yang, Fan;Tan, Wenkan
    • Structural Engineering and Mechanics
    • /
    • v.76 no.2
    • /
    • pp.153-162
    • /
    • 2020
  • Aiming at the mechanical and structural characteristics of the contact zone composite rock, the shear tests and numerical studies were carried out. The effects of the differences in mechanical properties of different materials and the normal stress on shear properties of contact zone composite samples were analyzed from a macro-meso level. The results show that the composite samples have high shear strength, and the interface of different materials has strong adhesion. The differences in mechanical properties of materials weakens the shear strength and increase the shear brittleness of the sample, while normal stress will inhibit these effect. Under low/high normal stress, the sample show two failure modes, at the meso-damage level: elastic-shearing-frictional sliding and elastic-extrusion wear. This is mainly controlled by the contact and friction state of the material after damage. The secondary failure of undulating structure under normal-shear stress is the nature of extrusion wear, which is positively correlated to the normal stress and the degree of difference in mechanical properties of different materials. The increase of the mechanical difference of the sample will enhance the shear brittleness under lower normal stress and the shear interaction under higher normal stress.

Does the prosthesis weight matter? 3D finite element analysis of a fixed implant-supported prosthesis at different weights and implant numbers

  • Tribst, Joao Paulo Mendes;Dal Piva, Amanda Maria de Oliveira;Borges, Alexandre Luiz Souto;Rodrigues, Vinicius Aneas;Bottino, Marco Antonio;Kleverlaan, Cornelis Johannes
    • The Journal of Advanced Prosthodontics
    • /
    • v.12 no.2
    • /
    • pp.67-74
    • /
    • 2020
  • PURPOSE. This study evaluated the influence of prosthesis weight and number of implants on the bone tissue microstrain. MATERIALS AND METHODS. Fifteen (15) fixed full-arch implant-supported prosthesis designs were created using a modeling software with different numbers of implants (4, 6, or 8) and prosthesis weights (10, 15, 20, 40, or 60 g). Each solid was imported to the computer aided engineering software and tetrahedral elements formed the mesh. The material properties were assigned to each solid with isotropic and homogeneous behavior. The friction coefficient was set as 0.3 between all the metallic interfaces, 0.65 for the cortical bone-implant interface, and 0.77 for the cancellous bone-implant interface. The standard earth gravity was defined along the Z-axis and the bone was fixed. The resulting equivalent strain was assumed as failure criteria. RESULTS. The prosthesis weight was related to the bone strain. The more implants installed, the less the amount of strain generated in the bone. The most critical situation was the use of a 60 g prosthesis supported by 4 implants with the largest calculated magnitude of 39.9 mm/mm, thereby suggesting that there was no group able to induce bone remodeling simply due to the prosthesis weight. CONCLUSION. Heavier prostheses under the effect of gravity force are related to more strain being generated around the implants. Installing more implants to support the prosthesis enables attenuating the effects observed in the bone. The simulated prostheses were not able to generate harmful values of peri-implant bone strain.

Slip Effect at the Pile-soil Interface on Dragload (하향력을 받는 말뚝-지반 접촉면의 슬립 효과)

  • Jeong, Sang-Seom;Lee, Cheol-Ju
    • Journal of the Korean Geotechnical Society
    • /
    • v.19 no.3
    • /
    • pp.65-74
    • /
    • 2003
  • The dragload on pile groups in consolidating ground was investigated based on a numerical analysis. The case of a single pile and subsequently the response of groups were analyzed by 2D and 3D finite element studies. Conventional continuum elements and special slip elements were used in the analyses for comparison. Based on a limited parametric study, it is shown that dragload for a single pile and group effect are normally overestimated by continuum analyses, compared with the predictions by the slip analyses. The group effect was examined from the slip analysis by considering various factors such as pile configurations, surface loading, interface friction coefficient, and axial loading on piles. An examplary analysis and one previous experimental observation of dragload and group effects were back-analysed. The case histories demonstrated that the slip analysis might predict a better estimate of dragload and group effect compared to the no-slip continuum analysis.

Finite Element Analysis of Hot Strip Rolling Process (열간박판압연공정의 유한요소해석)

  • 강윤호;황상무
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.16 no.5
    • /
    • pp.829-837
    • /
    • 1992
  • This paper presents a new approach for the analysis of hot strip rolling processes. The approach is based on the finite element method and capable of predicting velocity field in the strip, temperature field in the strip, temperature field in the roll, and roll pressure. Basic finite element formulations for heat transfer analysis are described with emphasis on the treatment of numerical instability resulting from a standard Galerkin formulation. Comparison with the theoretical solutions found in the literature is made for the evaluation of the accuracy of the temperature solutions. An iterative scheme is developed for dealing with strong correlations between the metal flow characteristics and the thermal behavior of the roll-strip system. A series of process simulations are carried out to investigate the effect of various process parameters including interface friction, interface heat transfer coefficient, roll speed, reduction in thickness, and spray zone. The results are shown and discussed.

Drained and Undrained Pullout Capacity in Steel Strip Reinforced Silty Sands (강보강재로 보강된 실트질 모래의 배수 및 비배수 인발력)

  • Lee Hong-Sung
    • Journal of the Korean Geotechnical Society
    • /
    • v.22 no.6
    • /
    • pp.5-13
    • /
    • 2006
  • Effective stresses may decrease due to generation of excessive pore pressure at the interface between soil and reinforcement in undrained condition such as rapid drawdownof groundwater level, resulting in the decrease in pullout capacity of the reinforcement. In this research, a series of laboratory pullout tests have been performed on different materials (clean sand, 5, 10, 15 and 35% silty sand), different overburden pressures (30, 100 and 200 kPa), and different drainage conditions (drained and undrained) in order to compare drained pullout capacity with undrained pullout capacity. The test results show that both drained and undrained pullout capacity are influenced by silt contents and increase with the increase of friction angle of the soil. The pullout capacity and the pullout displacement required to reach the peak value also increase as the overburden pressure increases. In undrained condition, the effective stresses acting on the reinforcement decrease as excessive pore pressures are generated, resulting in the decrease in pullout capacity and pullout displacement.

Effect of Ground Confine Pressure on Pullout Resistance of Piles Using Model Experiment (말뚝의 인발저항에 대한 지중 구속압 영향 분석을 위한 실내모형실험)

  • Seung-Kyong You;Gigwon Hong
    • Journal of the Korean Geosynthetics Society
    • /
    • v.22 no.4
    • /
    • pp.27-34
    • /
    • 2023
  • This paper describes the results of a pile pullout test considering the confine pressure and fines content of the ground. The Pullout tests were conducted under various ground conditions using model piles. The effect of ground confine pressure on the pullout resistance and the pullout resistance parameters of the pile were evaluated based on the experimental results. The results of pullout test showed that the maximum pullout resistance occurred at a pullout displacement of about 7mm to 9mm, regardless of the fines content and the confine pressure of the ground. The maximum pullout resistance of the pile decreased as the fines content of the ground increased, and this trend became clearer as the confine pressure increased. The pullout resistance calculated by theoretical formula was compared with the experimental results in order to ensure the reliability of the pullout test results. The comparative results showed that the experimental and theoretical values showed a tendency to decrease the pullout resistance as the fines content increased, in all confine pressure conditions. The analysis result of the pullout resistance parameters confirmed that the pullout resistance was greatly influenced by the adhesion compared to the interface friction angle, as the fines content of the ground around the pile increased.

Prediction of rock slope failure using multiple ML algorithms

  • Bowen Liu;Zhenwei Wang;Sabih Hashim Muhodir;Abed Alanazi;Shtwai Alsubai;Abdullah Alqahtani
    • Geomechanics and Engineering
    • /
    • v.36 no.5
    • /
    • pp.489-509
    • /
    • 2024
  • Slope stability analysis and prediction are of critical importance to geotechnical engineers, given the severe consequences associated with slope failure. This research endeavors to forecast the factor of safety (FOS) for slopes through the implementation of six distinct ML techniques, including back propagation neural networks (BPNN), feed-forward neural networks (FFNN), Takagi-Sugeno fuzzy system (TSF), gene expression programming (GEP), and least-square support vector machine (Ls-SVM). 344 slope cases were analyzed, incorporating a variety of geometric and shear strength parameters measured through the PLAXIS software alongside several loss functions to assess the models' performance. The findings demonstrated that all models produced satisfactory results, with BPNN and GEP models proving to be the most precise, achieving an R2 of 0.86 each and MAE and MAPE rates of 0.00012 and 0.00002 and 0.005 and 0.004, respectively. A Pearson correlation and residuals statistical analysis were carried out to examine the importance of each factor in the prediction, revealing that all considered geomechanical features are significantly relevant to slope stability. However, the parameters of friction angle and slope height were found to be the most and least significant, respectively. In addition, to aid in the FOS computation for engineering challenges, a graphical user interface (GUI) for the ML-based techniques was created.

Development and Application of Cone Penetrometer with Impact Penetration Rod for Evaluation of Track Substructure (철도궤도 하부구조물 평가를 위한 타격식 관입 롯드가 체결된 콘 관입기의 개발 및 적용)

  • Hong, Wontaek;Byun, Yonghoon;Kim, Sangyeob;Choi, Chanyong;Lee, Jongsub
    • Journal of the Korean GEO-environmental Society
    • /
    • v.16 no.2
    • /
    • pp.45-52
    • /
    • 2015
  • To minimize the cost of maintenance, repair and over-design of track substructure, an accurate evaluation of strength and stiffness of the track substructure is necessary. In this study, a cone penetrometer with impact penetration rod (CPI) is developed for the evaluation of track substructure. For applicability test, the chamber and field tests were performed. As the experimental results of the CPI, dynamic cone penetration endex (DCPI), cone tip resistance ($q_c$), friction resistance ($f_s$) and friction ratio (Fr) were obtained. In the chamber test, the experimental results show reasonable values for the simulated track substructure. In the field test, the CPI clearly detects the interface between the ballast and the subgrade. Also, discontinuous layers are detected in the subgrade. It is expected that the developed CPI may be an effective tool for the evaluation of track substructure by evaluating the ballast layer by dynamic penetration and the subgrade by static penetration of the inner rod.