• Title/Summary/Keyword: Integrated magnetic core

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Design of Integrated Magnetic Transformer for ZVS Phase Shift Full Bridge Converter

  • Li, Xin-Lan;Jang, Eun-Sung;Shin, Yong-Whan;Won, Jae-Sun;Kim, Jong-Sun;Oh, Dong-Seong;Shin, Hwi-Beom
    • Proceedings of the KIPE Conference
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    • 2008.06a
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    • pp.40-42
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    • 2008
  • This integrated magnetic (IM) transformer is proposed for a phase shifted full bridge (PSFB) converter with zero voltage switching (ZVS). In a new IM transformer, the transformer is located on the center leg of E-core and the output inductor is wound on two outer legs. The proposed circuit is analyzed electrically and magnetically. An E-core is redesigned and implemented. The proposed IM transformer is experimentally compared with the conventional one through a 1.2kW prototype converter.

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The Three-Level Converter using IM(Integrated Magnetics) method (IM(Integrated Magnetics) 방식을 이용한 Three-Level 컨버터)

  • Bae, Jin-Yong;Kim, Yong;Kwon, Soon-Do;Eom, Tae-Min
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.4
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    • pp.35-45
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    • 2008
  • This paper present the Three-Level converter using IM(Integrated Magnetics) method for high power application. In power conversion system, magnetic components are important devices used for energy storage, energy transfer, galvanic isolation and filtering. The proposed Three-Level converter is to reduce the number of magnetic components using transformer integrated with output inductor. This paper proposes reluctance model base on the magnetic analysis for the Three-Level converter. Also, the secondary rectification was discussed by a single core transformer winding. A protype featuring 540[V] input, 48[V] output, 40[kHz] switching frequency, and 3[kW] output power using IGBT.

Single Core Push Pull Forward Converter Operational Characteristics (싱글 코어 푸시풀 포워드 컨버터 동작특성)

  • Kim Chang-Sun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.6
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    • pp.592-597
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    • 2005
  • The push pull forward converter is suitable in a low output voltage, a high output current applications with wide input voltage ranges. All magnetic components including output inductor, transformer and input filter can be integrated into single EI/EE core. The integrated push pull forward converter is considered through the comparison of efficiency according to the circuit parameters. The Nicera company's 5M FEE18/8/10C and NC-2H FEI32/8/20 cores are used for the transformer. The integrated push pull forward converter ratings are of $36\~72V$ input and 3.3V/30A output. In case that NC-2H FEI32/8/20 core used in the converter, the efficiency is measured up to $83.5\%$ at the switching frequency 200 kHz and the 11A load. The efficiencies of $76.4\%$ at a full load and $82.95\%$ at a half load are measured.

Double rectangular spiral thin-film inductors implemented with NiFe magnetic cores for on-chip dc-dc converter applications (이중 나선형 NiFe 자성 박막인덕터를 이용한 원칩 DC-DC 컨버터)

  • Lee, Young-Ae;Kim, Sang-Gi;Do, Seung-Woo;Lee, Yong-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.71-71
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    • 2009
  • This paper describes a simple, on-chip CMOS compatible the thin-film inductor applied for the dc-dc converters. A fully CMOS-compatible thin-film inductor with a bottom NiFe core is integrated with the DC-DC converter circuit on the same chip. By eliminating ineffective top magnetic layer, very simple process integration was achieved. Fabricated monolithic thin film inductor showed fairly high inductance of 2.2 ${\mu}H$ and Q factor of 11.2 at 5MHz. When the DC-DC converter operated at $V_{in}=3.3V$ and 5MHz frequency, it showed output voltage $V_{out}=8.0V$, and corresponding power efficiency was 85%.

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The analysis of magnetic circuit for the Three-Level converter using IM(Integrated Magnetics) (IM(Integrated Magnetics) 방식을 이용한 Three-Level 컨버터의 자기회로 해석에 관한 연구)

  • Bae, Jin-Yong;Kim, Yong;Kwon, Soon-Do;Cho, Kyu-Man;Lee, Kyu-Hoon;Choi, Geun-Soo
    • Proceedings of the KIEE Conference
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    • 2007.04c
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    • pp.218-222
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    • 2007
  • This paper present the Three-Level converter for high power application. In converter system, magnetic components are important devices used for energy storage, energy transfer, galvanic isolation and filtering. The proposed Three-Level converter is to reduce the number of magnetic components. The secondary rectification was discussed by a single core transformer winding. The result of the analysis are verified using 1kW prototype.

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Push Pull Forward Converter Efficiency Quility (푸시 풀 포워드 컨버터의 주파수 변화, 변압기의 권선비와 1차측 권선 변화에 대한 효율 특성)

  • Jeon J.S.;Kim C.S,;Kim T.S.;Im B.S.;Woo S.H.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.36-39
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    • 2003
  • The push pull forward converter is a very suitable circuit for low output voltage, high output current applications with a wide input voltage range. All the magnetic components (output inductor, transformer, input filter) can be integrated into a single core. The integrated magnetics can reduce the number of the magnetic components. Developed the push pull forward converter rating are of 36 $\~$72V input and 3.3V/30A output. In this converter, the efficiency was measured by $76.4\%$ at full load and 82.95$\%$ at full load. The maximum efficiency is up to 83.$\%$ at 200kHz switching frequency, l1A output.

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Fully CMOS-compatible Process Integration of Thin film Inductor with a Sputtered Bottom NiFe Core (스퍼터링 방법으로 증착된 하층 NiFe 코어를 갖는 박막인덕터의 CMOS 집적화 공정)

  • 박일용;김상기;구진근;노태문;이대우;김종대
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.2
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    • pp.138-143
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    • 2003
  • A double spiral thin-film inductor with a NiFe magnetic core is integrated with DC-DC converter IC. The NiFe core is deposited on a polyimide film as the thinckness of NiFe is 2.5~3.5 ${\mu}$m. Then, copper conductor line is deposited on the NiFe core with double spiral structure. Process integration is performed by sequential processes of etching the polyimide film deposited both top and bottom of the NiFe core and electroplation copper conductor line from exposed metal pad of the DC-DC converter IC. Process integration is simplified by elimination planarization process for top core because the proposed thin-film inductor has a bottom NiFe core only. Inductor of the fabricated monolithic DC-DC converter IC is 0.53 ${\mu}$H when the area of converter IC and thin-film inductor are 5X5$\textrm{mm}^2$ and 3.5X2.5$\textrm{mm}^2$, respectively. The efficiency is 72% when input voltage and output voltage are 3.5 V and 6 V, respectively at the operation frequency of 8 MHz.

Bi-Directional Buck-Boost Forward Converter for Photovoltaic Module type Power Conditioning System (태양광 모듈형 전력조절기를 위한 양방향 벅-부스트 포워드 컨버터)

  • Kim, Kyoung-Tak;Jeon, Young-Tae;Park, Joung-Hu
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.4
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    • pp.335-342
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    • 2016
  • This paper proposes an energy storage-assisted, series-connected module-integrated power conversion system that integrates a photovoltaic power conditioner and a charge balancing circuit. In conventional methods, a photovoltaic power conditioner and a cell-balancing circuit are needed for photovoltaic systems with energy storage devices, but they cause a complex configuration and high cost. Moreover, an imbalanced output voltage of the module-integrated converter for PV panels can be a result of partial shading. Partial shading can lead to the fault condition of the boost converter in shaded modules and high voltage stresses on the devices in other modules. To overcome these problems, a bidirectional buck-boost converter with an integrated magnetic device operating for a charge-balancing circuit is proposed. The proposed circuit has multiple secondary rectifiers with inductors sharing a single magnetic core, which works as an inductor for the main bidirectional charger/discharger of the energy storage. The secondary rectifiers operate as a cell-balancing circuit for both energy storage and the series-connected multiple outputs of the module-integrated converter. The operating principle of the cell-balancing power conversion circuit and the power stage design are presented and validated by PSIM simulation for analysis. A hardware prototype with equivalent photovoltaic modules is implemented for verification. The results verify that the modularized photovoltaic power conversion system in the output series with an energy storage successfully works with the proposed low-cost bidirectional buck-boost converter comprising a single magnetic device.